IP Library Granted Patent US 8,604,346
Granted Patent B2
US 8,604,346 · App. 12/989,485 · Granted Dec 10, 2013

Flex-rigid wiring board and method for manufacturing the same

Inventor: Atsuhiro Uratsuji (Nomi, JP)
Assignee: Sony Corporation
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Quick Facts
Patent No.
US 8,604,346
App. No.
12/989,485
Granted
Dec 10, 2013
Kind
B2
Abstract

Provided are a flex-rigid wiring board having an increased shielding effect and improved productivity with reduced number of manufacturing process steps, and a method for manufacturing the flex-rigid wiring board. The flex-rigid wiring board consists of a flexible cable section ( 32 ) having a shielding layer ( 45 ) on an outer surface, and a rigid mounting section ( 34 ) having a wiring layer ( 47 ) provided on the same surface as the shielding layer ( 45 ). The shielding layer ( 45 ) and the wiring layer ( 47 ) are made of a same sheet of continuous copper foil ( 46 ). The wiring layer ( 47 ) is plated and is made thicker than the shielding layer ( 45 ). A same continuous insulating layer ( 48 ) is provided on outer sides of the shielding layer ( 45 ) and the wiring layer ( 47 ) of the mounting section ( 34 ).

Claims (33)

1. A flex-rigid wiring board comprising:

a flexible cable section comprising a metal clad laminate core and a shielding layer on an outer surface outward from the metal clad laminate core; and

a rigid mounting section having a wiring layer provided on the same surface as the shielding layer, wherein:

the shielding layer and the wiring layer are made of a same sheet of continuous metal foil, and the wiring layer is plated and is made thicker than the shielding layer.

2. The flex-rigid wiring board according to claim 1 , further comprising:

a same continuous insulating layer provided on outer sides of the shielding layer and the wiring layer of the mounting section.

3. The flex-rigid wiring board according to claim 2 , further comprising:

a metal layer provided on outer sides of the continuous insulating layer.

4. The flex-rigid wiring board according to claim 3 , further comprising:

a solder resist provided on outer sides of the metal layer.

5. The flex-rigid wiring board according to claim 1 , wherein the outer surface is a surface of an insulating layer.

6. The flex-rigid wiring board according to claim 5 , wherein the insulating layer comprises polyimide.

7. The flex-rigid wiring board according to claim 1 , wherein the shielding layer comprises copper.

8. The flex-rigid wiring board according to claim 1 , wherein the shielding layer has a thickness falling in the range of 3 to 12 micrometers.

9. The flex-rigid wiring board according to claim 1 , wherein the metal clad laminate core is a copper clad laminate core.

10. The flex-rigid wiring board according to claim 1 , wherein the metal clad laminate core comprises a base film.

11. The flex-rigid wiring board according to claim 10 , wherein the base film comprises polyimide.

12. A method for manufacturing a flex-rigid wiring board consisting of a flexible cable section having a shielding layer on an outer surface, and a rigid mounting section having a wiring layer provided on the same surface as the shielding layer, the method comprising:

laminating a metal clad laminate core with an insulating layer;

providing a sheet of metal foil thinner than the wiring layer on an outer surface of the insulating layer;

masking an area of the sheet of metal foil which is to be formed as the cable section with a resist material; and

plating an area of the sheet of metal foil which is not masked and is to be formed as the mounting section to form the wiring layer with a thickness greater than the shielding layer, wherein:

an area of the sheet of metal foil which is masked in the cable section is to be formed as the shielding layer.

13. The method for manufacturing the flex-rigid wiring board according to claim 12 , wherein the insulating layer is a first insulating layer and the method further comprises:

providing a second insulating layer on outer sides of the shielding layer and the wiring layer of the mounting section in the same act.

14. The method for manufacturing the flex-rigid wiring board according to claim 12 , wherein the insulating layer comprises polyimide.

15. The method for manufacturing the flex-rigid wiring board according to claim 12 , wherein the sheet of metal foil is a sheet of copper foil.

16. The method for manufacturing the flex-rigid wiring board according to claim 12 , the method further comprising:

removing the resist material.

17. The method for manufacturing the flex-rigid wiring board according to claim 12 , the method further comprising:

forming, in the rigid mounting section, at least one via hole through at least the sheet of metal foil and the insulating layer.

18. The method for manufacturing the flex-rigid wiring board according to claim 17 , the method further comprising:

performing a desmearing process after forming the at least one via hole.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2013
From: DEXERIALS CORPORATION
To: SONY CORPORATION
Reel/Frame 029731/0280 →
CHANGE OF NAME Recorded Jan 29, 2013
From: SONY CHEMICAL & INFORMATION DEVICE CORPORATION
To: DEXERIALS CORPORATION
Reel/Frame 029717/0825 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2010
From: URATSUJI, ATSUHIRO
To: SONY CHEMICAL & INFORMATION DEVICE CORPORATION
Reel/Frame 025310/0235 →
Priority Claims (1)
JP 2008-114871 · Apr 25, 2008 · national
Continuity (1)
Related Publication 20110036619A1 · Feb 17, 2011