IP Library › Granted Patent US 8,632,619
Granted Patent B2
US 8,632,619 · App. 12/303,724 · Granted Jan 21, 2014

Filter element, in particular for filtering exhaust gases of an internal combustion engine

Inventors: Teruo Komori (Ogaki, JP); Rainer Mueller (Stuttgart, DE); Lars Thuener (Royal Oak, MI)
Assignee: Robert Bosch GmbH
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Quick Facts
Patent No.
US 8,632,619
App. No.
12/303,724
Granted
Jan 21, 2014
Kind
B2
Abstract

A filter element, in particular for filtering exhaust gases of an internal combustion engine, includes mutually parallel flow channels, at least two filter segments being provided which each have a subset of flow channels, the filter segments having a spacing from one another and being interconnected via connecting device(s) arranged integrally with the filter segments.

Claims (23)

1. A filter element, comprising:

at least two filter segments each having a subset of flow channels of mutually parallel flow channels;

wherein the filter segments have a spacing from one another and are interconnected via a connection arrangement provided integrally with the filter segments, multiple connecting devices being provided between mutually adjacent filter segments;

wherein the connecting devices are arranged as a strut that extends parallel to the flow channels; and

wherein a material thickness of the strut is less than the wall thickness of a filter wall, adjoining a flow channel, of a filter segment.

2. The filter element according to claim 1 , wherein the filter element is adapted to filter exhaust gases of an internal combustion engine.

3. The filter element according to claim 1 , wherein the filter segments are made at least in part of silicon carbide.

4. The filter element according to claim 1 , wherein the filter segments are made at least in part of cordierite.

5. The filter element according to claim 1 , wherein the filter segments complement one another to yield a filter element that is cylindrical in entirety.

6. The filter element according to claim 1 , wherein the filter segments are, in cross section, between 400 and 1600 square millimeters in size.

7. The filter element according to claim 1 , wherein the filter element has at least four filter segments.

8. The filter element according to claim 1 , wherein at least one centrally disposed filter segment is square in cross section.

9. The filter element according to claim 1 , wherein at least one centrally disposed filter segment is circular in cross section.

10. The filter element according to claim 1 , wherein at least filter segments disposed along a periphery of the filter element are shaped at least in sections as a circle segment.

11. The filter element according to claim 1 , wherein a cell density of the flow channels is between 80 and 350 channels per square inch.

12. The filter element according to claim 1 , wherein the spacing between mutually adjacent filter segments is between 0.5 and 10 mm.

13. The filter element according to claim 1 , wherein the strut has a material thickness between 0.5 and 10 mm.

14. The filter element according to claim 1 , wherein the strut has in a central region a material thickness that is less than in outer regions directly adjacent to the filter segments.

15. The filter element according to claim 1 , wherein a flexural strength of at least one of (a) the strut and (b) a central region of the strut is equal to at most 60% of a flexural strength of a filter segment.

16. The filter element according to claim 1 , wherein an interstice resulting from the spacing between two interconnected filter segments is filled up at least in sections with a filler material.

17. The filter element according to claim 16 , wherein the interstice is filled up, in a direction parallel to the flow channels, over at least 20% of a length of the flow channels.

18. The filter element according to claim 16 , wherein the filler material includes at least one of (a) ceramic powder, (b) silicon dioxide, (c) aluminum oxide; (d) inorganic binder, (e) silicon dioxide sol, (f) aluminum oxide sol; (g) ceramic fibers, (h) mullite fibers, and (i) aluminum oxide fibers.

19. The filter element according to claim 12 , wherein the spacing between mutually adjacent filter segments is between 1 and 5 mm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2010
From: KOMORI, TERUO; MUELLER, RAINER; THUENER, LARS
To: ROBERT BOSCH GMBH
Reel/Frame 024553/0344 →
Priority Claims (1)
DE 10 2006 043 706 · Sep 18, 2006 · national
Continuity (1)
Related Publication 20100263340A1 · Oct 21, 2010