Shear deflection detection
A through beam shear angle change, cutting blade deflection detector including a cutting member within a shear box of a recycling machine, a through beam sensor including an emitter disposed on the cutting member and a receiver disposed on the cutting member, the receiver being disposed relative to the emitter for receiving a signal emitted from the emitter, and a controller connected to at least the receiver, the controller being configured to determine an amount of cutting member deflection based on an output of the receiver.
1. A shear for shearing material in recycling machine, the shear comprising:
a frame;
a cutting member disposed within the frame, the cutting member including a first knife blade and a second knife blade disposed relative to the first knife blade, the first knife blade and the second knife blade being configured for effecting shearing of the material in a shear plane of the recycling machine so that the material is wholly parted; and
a sensing system, having an optical emitter and optical receiver, disposed at least partly on the movable cutting member for detecting deflection of the cutting member in a direction substantially perpendicular to the shear plane based on an output of the optical receiver, wherein the optical emitter is configured to emit a signal and the optical receiver is configured to receive the signal.
2. The shear of claim 1 , further comprising a controller operably connected to at least the optical receiver, the controller being configured to determine an amount of the deflection based on the output of the optical receiver.
3. The shear of claim 2 , wherein the controller is configured to halt or reverse movement of the cutting member when an amount of cutting member deflection substantially exceeds a predetermined amount of cutting member deflection.
4. The shear of claim 1 , wherein a light beam emitted from the optical emitter has a longitudinal length greater than a longitudinal length of a light receiving aperture of the receiver and a lateral width less than a lateral width of the light receiving aperture.
5. The shear of claim 4 , wherein the optical emitter and optical receiver are oriented so that their longitudinal lengths are substantially perpendicular to the shear plane.
6. The shear of claim 4 , wherein a longitudinal edge of the light beam is predisposed within the light receiving aperture when the cutting member is in a relaxed state.
7. The shear of claim 1 , further comprising a reflector disposed on the cutting member for reflecting the signal emitted from the emitter to the receiver.
8. A recycling machine for shearing material, the recycling machine comprising:
a shear having opposing cutting blades at least one of which is movable in a shear plane of the recycling machine and configured for through cutting material so that the material is wholly parted;
an optical sensing system having an optical emitter and optical receiver disposed on the movable blade for detecting shear deflection of the movable blade in a direction substantially perpendicular to the shear plane, wherein the optical emitter is configured to emit a signal and the optical receiver is configured to receive the single; and a controller connected to the optical sensing system, the controller being configured to determine an amount of the shear deflection based on an output of the optical receiver.
9. The recycling machine of claim 8 , wherein the controller is configured to halt or reverse movement of the movable blade when an amount of shear deflection substantially exceeds a predetermined amount of shear deflection.
10. The recycling machine of claim 8 , wherein a light beam emitted from the optical emitter has a longitudinal length greater than a longitudinal length of a light receiving aperture of the optical receiver and a lateral width less than a lateral width of the light receiving aperture.
11. The recycling machine of claim 10 , wherein the longitudinal length of the light beam is substantially perpendicular to the shear plane and a longitudinal edge of the light beam is predisposed within the light receiving aperture when the shear is in a relaxed state.