Sound-damping unit for a sprocket, and sprocket
A sound-damping unit for a sprocket has a mounting foot for connection to a sprocket and an elastic body placed on the mounting foot that is suitable for cushioning a chain running onto the sprocket. The elastic body is provided with a protective cap or protective layer. A sprocket according to the invention includes a circular sprocket disc having a number of teeth and tooth gaps in the circumferential direction. The sprocket is equipped with at least one sound-damping unit that is configured to reduce the noise upon a chain running onto said sprocket. The sound-damping unit is at least one sound damping unit as above.
1. A sprocket, comprising:
a circular sprocket disc formed with a plurality of teeth and tooth gaps along a circumferential direction;
a plurality of sound-damping units mounted to said sprocket disc on at least one side of said sprocket disc for reducing a noise development when a chain runs onto the sprocket, said sound-damping units being separately and individually mounted at a plurality of positions on the at least one side of said sprocket disc along the circumferential direction of said sprocket disc;
said sound-damping units including:
a mounting base for connection to said sprocket;
an elastic body mounted on said mounting base and configured for cushioning a chain running onto the sprocket;
a protective cap or a protective coating disposed on said elastic body;
circle segments defined by geometric connection lines between a center point of the sprocket and said tooth gaps;
said sound damping units being sized for mounting below said tooth gaps and in said circle segments and said sound-damping units being respectively disposed below said tooth gaps or within circle segments and below said teeth.
2. The sprocket according to claim 1 , wherein said sound-damping units are disposed on both sides of the sprocket, with each of the two sides of the sprocket carrying a plurality of said sound-damping units.
3. The sprocket according to claim 1 , wherein one, two, three, or more sound-damping units are mounted in each said circle segment.
4. The sprocket according to claim 1 , wherein the sprocket is formed with a number of bores for receiving said sound-damping units.
5. The sprocket according to claim 4 , wherein a number of said bores is greater than a number of said sound-damping units in the sprocket, enabling a variety of possible mounting positions of said sound-damping unit.
6. The sprocket according to claim 1 , wherein a mounting position of said sound-damping units is chosen such that a spring displacement of said elastic body, between when the chain is applied and when the chain is not applied, amounts to about 1 to 5 mm.
7. The sprocket according to claim 1 , wherein a material of said protective cap or protective coating has a greater hardness than a material of said elastic body.
8. The sprocket according to claim 1 , wherein said protective cap or protective coating is formed of a material selected from the group consisting of plastic material, steel, and hard rubber.
9. The sprocket according to claim 8 , wherein said material of said protective cap or protective coating is polypropylene or polyurethane.
10. The sprocket according to claim 1 , wherein said elastic body is formed of elastomer material.
11. The sprocket according to claim 10 , wherein said material of said elastic body is an elastomer material selected from the group consisting of natural rubber, acrylonitrile-butadiene rubber, styrene-butadiene rubber, chloroprene rubber, butadiene rubber, and ethylene-propylene-diene rubber, or a polyurethane elastomer with a homogeneous or cellular structure, or a combination thereof.
12. The sprocket according to claim 11 , wherein said material of said elastic body is a combination of plastic materials with different degrees of hardness.
13. The sprocket according to claim 1 , wherein said mounting base has an L-shape in cross-section or a shape of a rectangular cuboid.
14. The sprocket according to claim 1 , wherein said mounting base has bores formed therein for receiving bolts.
15. The sprocket according to claim 14 , wherein said bores are one or more bores selected from the group consisting of through bores, stepped bores, and countersunk bores.
16. The sprocket according to claim 1 , wherein said elastic body has a form of a rectangular cuboid or of an hourglass shape and is provided with an inner contour.
17. The sprocket according to claim 1 , wherein said elastic body is formed with an oval bore.
18. The sprocket according to claim 1 , wherein said sound-damping units are a plurality of individual units separately mounted to said sprocket disc about a circumference thereof.