IP Library Granted Patent US 8,795,508
Granted Patent B2
US 8,795,508 · App. 12/972,006 · Granted Aug 5, 2014

Carbon dioxide sequestration through formation of group-2 carbonates and silicon dioxide

Inventor: Joe David Jones (Austin, TX)
Assignee: Skyonic Corporation
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Quick Facts
Patent No.
US 8,795,508
App. No.
12/972,006
Granted
Aug 5, 2014
Kind
B2
Abstract

The present invention relates to carbon dioxide sequestration, including processes in which group-2 silicates are used to remove carbon dioxide from waste streams to form corresponding group-2 carbonates and silica.

Claims (43)

1. A method of sequestering carbon dioxide produced by a source, comprising:

(a) obtaining a hydroxide salt in an aqueous mixture:

(b) admixing the hydroxide salt with carbon dioxide produced by the source under conditions suitable to form a first carbonate salt in a first admixture;

(c) chlorinating a group-2 silicate mineral with hydrochloric acid under conditions suitable to form a corresponding group-2 chloride salt, water, and silicon dioxide;

(d) admixing the group-2 chloride salt with the first carbonate salt under conditions suitable to form a group-2 carbonate salt in a second admixture; and

(e) separating said group-2 carbonate salt from the admixture,

wherein the reaction of step (d) occurs in an electrochemical cell which generates a first source of electrical energy, and whereby the carbon dioxide is sequestered into a mineral product form.

2. The method of claim 1 , further comprising:

(f) obtaining a second chloride salt; and

(g) reacting the second chloride salt under chloralkali conditions to form products comprising chlorine, hydrogen and a hydroxide salt.

3. The method of claim 2 , where some or all of the hydroxide salt in step (b) is obtained from step (g).

4. The method of claim 2 , further comprising:

(h) obtaining chlorine; and

(i) liquefying the chlorine under photolytic conditions to form hydrogen chloride.

5. The method of claim 4 , where some or all of the chlorine in step (h) is obtained from step (g).

6. The method of claim 4 , where some or all of the hydrogen chloride of step (i) is used to chlorinate the group-2 silicate mineral in step (c).

7. The method of claim 1 , where step (d) further comprises:

(d)(1) reacting the first carbonate salt with a proton source under conditions suitable to form a first bicarbonate salt; and

(d)(2) reacting the first bicarbonate salt with the group-2 chloride salt to form the group-2 carbonate salt.

8. The method of claim 7 , where the reaction of step (d)(2) further comprises the formation of a second chloride salt.

9. The method of claim 8 , where some or all of the second chloride salt in step (f) is obtained from step (d)(2).

10. The method of claim 1 , where the first source of electrical energy is generated with greater than 70% efficiency based on the theoretical maximum potential of the electrochemical cell.

11. The method of claim 1 , where some or all of the first source of energy is used to drive a part of the reaction of step (g).

12. The method of claim 2 , further comprising:

(j) using some or all of the hydrogen of step (g) to generate a second source of energy.

13. The method of claim 12 , where some or all of the second source of energy is used to drive a part of the reaction of step (g).

14. The method of claim 1 , where some or all of the hydroxide salt is sodium hydroxide.

15. The method of claim 1 , where some or all of the first carbonate salt is sodium carbonate.

16. The method of claim 1 , where some or all of the group-2 silicate mineral is a group-2 inosilicate.

17. The method of claim 1 , where some or all of the group-2 silicate mineral is CaSiO 3 .

18. The method of claim 1 , where some or all of the group-2 silicate mineral is MgSiO 3 .

19. The method of claim 1 , where some or all of the group-2 chloride salt is CaCl 2 .

20. The method of claim 1 , where some or all of the group-2 chloride salt is MgCl 2 .

21. The method of claim 1 , where some or all of the group-2 carbonate salt is CaCO 3 .

22. The method of claim 1 , where some or all of the group-2 carbonate salt is MgCO 3 .

23. The method of claim 2 , where some or all of the second chloride salt is NaCl.

24. The method of claim 4 , where the photolytic condition comprises radiation having a wavelength from about 200 nm to about 400 nm.

25. The method of claim 24 , where the wavelength is about 254 nm.

26. The method of claim 24 , where the wavelength is about 363 nm.

27. The method of claim 1 , where obtaining the hydroxide comprises:

(a)(1) obtaining a group-1 or group-2 salt;

(a)(2) admixing the salt with acid and water, acid and steam, or acid, water, and steam to produce a protonated brine solution; and

(a)(3) electrolyzing the protonated brine solution to produce a hydroxide.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2019
From: SKYONIC CORPORATION
To: SKYONIC (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
Reel/Frame 050483/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2016
From: SKYONIC (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
To: CARBONFREE CHEMICALS HOLDINGS, LLC
Reel/Frame 041187/0407 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2011
From: JONES, JOE DAVID
To: SKYONIC CORPORATION
Reel/Frame 026108/0590 →
Continuity (2)
Provisional Application 61288242 · Dec 18, 2009
Related Publication 20110203939A1 · Aug 25, 2011