Thermoelectric conversion module and connector for thermoelectric conversion elements
A connector for a thermoelectric conversion element free of a continuity failure and that is high in electrical reliability. In a thermoelectric conversion module, each thermoelectric conversion element has first and second electrode faces, and the thermoelectric conversion elements adjacent to each other are electrically connected thereto via connectors formed in a predetermined shape. Further, the connectors include a pair of fitted portions that are engagingly mounted to a first electrode face and another second electrode of the thermal electric conversion elements that are adjacent thereto, and a connection portions for connecting one pair of these fitted portions.
1. A thermoelectric conversion module, in which a thermoelectric conversion element is arranged on a substrate and an electrode formed on the thermoelectric conversion element and another electrode which is different therefrom are electrically connected to each other via a conductive connector formed in a predetermined shape,
the connector comprising:
a first fitted portion, which is engagingly mounted to the electrode of the thermoelectric conversion element; and
a connector lead portion, which is electrically connected to the first fitted portion and another electrode, the connector lead portion having a second fitted portion engagingly mounted to an electrode of another thermoelectric conversion element as the another electrode arranged on the substrate, wherein
the first fitted portion and the second fitted portion have bent pieces that are bendable and elastically deformable, and
the bent pieces are configured to engage end edges of respective main surfaces of an electrode of the thermoelectric conversion element and an electrode of the other thermoelectric conversion element with each other so as to be elastically pushed so as to be widened, and each of which has a short-circuit piece of a sufficient length so as to brought into electrical contact with an adjacent connector when bent.
2. The thermoelectric conversion module according to claim 1 , wherein
the thermoelectric conversion element has a main face of surface area which is the largest and the electrode is positioned on both sides of the main face of the thermoelectric conversion element, respectively, and the main face of the thermoelectric conversion element is disposed to be longitudinally erected so as to be substantially perpendicular to the substrates.
3. The thermoelectric conversion module according to claim 1 , wherein
the connector includes a plurality of connectors, and
the plurality of connectors are prefixed in a predetermined array on the substrate.
4. The thermoelectric conversion module according to claim 1 , wherein
the electrode of the thermoelectric conversion element is made up of a pair of a first electrode and a second electrode which are positioned at both sides of the thermoelectric conversion element, and
the thermoelectric conversion element is sandwiched between a first substrate, which is opposed to the first electrode, and a second substrate, which is opposed to the second electrode.
5. The thermoelectric conversion module according to claim 1 , wherein
the electrode of the another thermoelectric conversion element is an external element to which the thermoelectric conversion module is electrically connected.
6. The thermoelectric conversion module according to claim 1 , wherein
the first fitted portion has a guide portion which guides attachment of the thermoelectric conversion element and which is bendable as it were along the thermoelectric conversion element after the thermoelectric conversion element is attached to the first fitted portion.
7. The thermoelectric conversion module according to claim 1 , wherein
the connector lead portion has a parallel portion which extends from the electrode face on a side face between electrode faces of the thermoelectric conversion element.
8. The thermoelectric conversion module according to claim 1 , comprising a fixing member which is insertable into both sides of the thermoelectric conversion element and which has electrically insulating comb teeth.
9. The thermoelectric conversion module according to claim 1 , wherein
a predetermined array is formed by providing a plurality of the thermoelectric conversion elements in parallel on the substrate, and a predetermined array is formed, and
the connector includes:
a first connector for electrically connecting a plurality of thermoelectric conversion elements in the array; and
a second connector for electrically connecting an electrode of a first or last thermoelectric conversion element in the array, which is connected to the first connector, and the electrode of the another thermoelectric conversion element.
10. The thermoelectric conversion module according to claim 9 , wherein
the electrode of the another thermoelectric conversion element to which the second connector is connected is an electrode of the thermoelectric conversion element in another array which is adjacent to the array.
11. The thermoelectric conversion module according to claim 1 , wherein
the electrode of the thermoelectric conversion element is made up of a pair of a first electrode and a second electrode which are positioned at both ends of the thermoelectric conversion element;
one of the first and second electrodes is defined as a heating face;
another one is defined as a cooling face; and
electric power is generated due to a temperature difference between the heating face and the cooling face.
12. The thermoelectric conversion module according to claim 1 , wherein the thermoelectric conversion element is a sintered compact including composite-metal oxide.
13. The thermoelectric conversion module according to claim 12 , wherein
the composite-metal oxide includes an alkaline earth metal, a rare-earth element, and manganese as constituent elements.
14. The thermoelectric conversion module according to claim 1 , wherein
the electrode of the thermoelectric conversion element and the electrode of the another thermoelectric conversion element arranged on the substrate are made of a same material.
15. The thermoelectric conversion module according to claim 1 , wherein
the electrode thermoelectric conversion element is made of a pair of a first electrode and a second electrode which are positioned at both sides of the thermoelectric conversion element,
the connector includes a plurality of connectors,
one connector having the first fitted portion to be engaged with the first electrode and another connector having the second fitted portion to be engaged with the second electrode are adjacent to each other to oppose the fitted portions to each other so that the thermoelectric conversion element can be inserted; and
a distance between the first fitted portion of said one connector and the second fitted portion of the another connector in a state in which the thermoelectric conversion element is not mounted is set to be shorter than a distance between the first and second electrodes in the thermoelectric conversion element.
16. The thermoelectric conversion module according to claim 1 , wherein
the first fitted portion or the second fitted portion has a hook-like fitted portion to be engagingly fitted with a fixing groove of the thermoelectric conversion element.
17. A connector for thermoelectric conversion element for electrically connecting an electrode of the thermoelectric conversion element to another electrode,
said connector comprising:
a first fitted portion, which is engagingly mounted to the electrode of the thermoelectric conversion element; and
a connector lead portion, which is electrically connected to the first fitted portion and another electrode, the connector lead portion having a second fitted portion engagingly mounted to an electrode of an another thermoelectric conversion element as the another electrode arranged on the substrate, wherein
the first fitted portion and the second fitted portion have bent pieces that are bendable and elastically deformable, and
the bent pieces are configured to engage end edges of respective main surfaces of an electrode of the thermoelectric conversion element and an electrode of the other thermoelectric conversion element with each other so as to be elastically pushed so as to be widened, and each of which has a short-circuit piece of a sufficient length so as to brought into electrical contact with an adjacent connector when bent.
18. A thermoelectric conversion module, in which a thermoelectric conversion element is arranged on a substrate and an electrode formed on the thermoelectric conversion element and another electrode which is different therefrom are electrically connected to each other via a conductive connector formed in a predetermined shape, the connector comprising:
a first fitted portion, engagingly mounted to the electrode of the thermoelectric conversion element; and
a connector lead portion, electrically connected to the first fitted portion and another electrode, the connector lead portion having a second fitted portion engagingly mounted to an electrode of another thermoelectric conversion element as the another electrode arranged on the substrate, and each of the first fitted portion and the second fitted portion includes:
a bending piece which are elastically deformable, and
a tapered portion is formed at rims at both ends of the bending piece, wherein
the bent pieces are configured to engage end edges of respective main surfaces of an electrode of the thermoelectric conversion element and an electrode of the other thermoelectric conversion element with each other so as to be elastically pushed so as to be widened, and each of which has a short-circuit piece of a sufficient length so as to brought into electrical contact with an adjacent connector when bent.