Partially retrievable safety valve
A method, system and apparatus is provided for a partially retrievable safety valve to control a well. The method includes securing a normally closed valve in the well. The valve may be a self-equalizing flapper valve. Following this, an actuator system operable to open the valve is run into the well. The actuator system is removable from the well while the valve remains closed and secured in the well. A submersible pump and motor may be secured to the actuator system before the actuator system is run into the well. The submersible pump and motor are also removable from the well while the valve remains closed and secured in the well. Therefore the actuator system, submersible pump and motor can be replaced or redressed, while the valve remains closed, keeping the well under control at all times.
1. A system for providing control of the flow of fluid in a subterranean well comprising:
a normally dosed valve secured in the well that allows or restricts flow of the fluid through the well when in the open and closed positions, respectively;
an actuator system operable to open the valve, and removable from the well while the valve remains closed and secured in the well, the actuator system comprising:
an actuator motor,
an actuator moved by the actuator motor between an upper actuator position and a lower actuator position;
a hollow flow tube connected to the actuator and having an upper flow tube position and a lower flow tube position, the hollow flow tube communicating with the actuator so that when the actuator moves to the lower actuator position, the hollow flow tube moves to the lower flow tube position, directly contacts the valve, and pushes the valve open, the hollow flow tube maintaining the valve open when in the lower flow tube position, so that fluid flows through the hollow flow tube and is in direct contact with the hollow flow tube, and allowing the valve to close when in the upper flow tube position.
2. The system of claim 1 , further comprising a submersible pump and motor secured to the actuator system, wherein the submersible pump and motor are removable from the well while the valve remains closed and secured in the well.
3. The system of claim 2 , wherein the actuator system comprises a communication conduit and wherein the communication conduit communicates with the submersible pump and motor.
4. The system of claim 1 , wherein the actuator .system comprises a communication conduit, an actuator motor, a clutch, and a locking system, and wherein the communication conduit communicates with at least one of the actuator motor, the clutch, and the locking system.
5. The system of claim 4 , wherein the communication conduit is an electrical umbilical.
6. The system of claim 4 , wherein the communication conduit is a hydraulic line.
7. The system of claim 4 , wherein the actuator system is removable from the well by the communication conduit.
8. The system of claim 4 , wherein the communication conduit is operable to transfer a signal to the actuator motor to move the actuator to a lower position.
9. The system of claim 8 , wherein the actuator system further comprises a return spring operable to return the flow tube to an upper position upon the loss of communication in the communication conduit.
10. The system of claim l, wherein the valve is a flapper valve.
11. The system of claim 1 , wherein the valve, is a globe, valve.
12. A method for controlling the flow of fluid in a subterranean well comprising the steps of:
(a) securing a normally closed valve in the well, the valve allowing or restricting flow of the fluid through the well when in the open and closed positions respectively; and
(b) running an actuator system, operable to open the valve, into the well, the actuator system being removable from the well while the valve remains closed and secured in the well, the actuator system comprising:
an actuator motor,
an actuator moved by the actuator motor between an upper actuator position and a lower actuator position;
a hollow tube connected to the actuator and having an upper flow tube position and a lower flow tube position, the hollow flow tube communicating with the actuator so that when the actuator moves to the lower actuator position, the hollow flow tube moves to the lower flow tube position, directly contacts the valve, and pushes the valve open, the hollow flow tube maintaining the valve open when in the lower flow tube position so that fluid flows through the hollow flow tube and is in direct contact with the hollow flow tube, and allowing the valve to close when in the upper flow tube position.
13. The method of claim 12 , further comprising the step of securing a submersible pump and motor to the actuator system, the submersible pump and motor being removable from the well while the valve remains closed and secured in the well.
14. The method of claim 13 , wherein the actuator system comprises a communication conduit, the method further comprising the step of sending a signal through the communication conduit to activate the submersible pump and motor.
15. The method of claim 14 , wherein the step of retrieving of the actuator system and the submersible pump and motor is performed by spooling the communication conduit out of the well.
16. The method of claim 13 , further comprising the steps of:
retrieving the actuator system and the submersible pump and motor from the well while the valve remains closed and secured in the well;
performing maintenance or repairs on at least one of the actuator system and the submersible pump and motor; and
running the actuator system and the submersible pump and motor into the well, the actuator system being removable from the well while the valve remains closed and secured in the well.
17. The method of claim 12 , wherein the actuator system comprises an electrical umbilical, the method further comprising the step of sending a signal through the electrical umbilical to open the valve.
18. The method of claim 12 , wherein the actuator system comprises a hydraulic line, the method further comprising the step of sending a signal through the hydraulic line to open the valve.
19. The method of claim 12 , wherein:
the actuator system further comprises a normally disengaged clutch and a normally unlocked, locking system, and a communication conduit; and
the method further comprises the step of retrieving the actuator system from the well following a loss of a signal in the communication conduit which caused the valve, the locking system, and clutch to return to their respective normal positions.
20. The method of claim 12 , wherein the actuator system comprises a communication conduit, a clutch, and a locking system, the method further comprising the step of sending a signal through the communication conduit to engage the looking system and secure the actuator system in the well.
21. The method of claim 12 , wherein the actuator system further comprises a communication conduit and a return spring, and wherein the method further comprises sending a signal through the communication conduit to cause the flow tube to move to a lower position to come in contact with and open the valve, such that upon a loss of a signal in the communication conduit, the return spring will return the flow tube to an upper position and the valve will close.
22. The method of claim 12 , wherein:
the actuator system further comprises a communication conduit;
the valve is a normally closed flapper valve; and
the method further comprises the step of sending a signal through the communication conduit to open the flapper valve.
23. The method of claim 12 , wherein:
the actuator system further comprises a communication conduit;
the valve is a normally closed globe valve; and
the method :further comprises the step of sending a signal through the communication conduit to open the globe valve.
24. An apparatus for controlling the flow of fluid in a subterranean well comprising:
a packer securely attached to a normally closed valve that allows or restricts flow of the fluid through the well when and closed positions, respectively;
an actuator system operable to open the valve, the actuator system comprising:
an actuator motor;
an actuator moved by the actuator motor between an upper actuator position and a lower actuator position;
a hollow flow tube connected to the actuator and having an upper flow tube position, and a lower flow tube position, the hollow flow tube communicating with the actuator so that when the actuator moves to the lower actuator position, the hollow flow tube moves to the lower flow tube position, directly contacts the valve, and pushes the valve open, the hollow flow tube maintaining the valve open when in the lower flow tube position so that fluid flows through the hollow flow tube and is in direct contact with the hollow flow tube, and allowing the valve to close when in the upper flow tube position; and
a normally unlocked locking system securing the actuator system in the well, wherein
the actuator system is removable from the well while the valve remains closed and secured in the well.
25. The apparatus of claim 24 , wherein the actuator system further comprises a normally disengaged clutch and a communication conduit.
26. The apparatus of claim 25 , wherein the communication conduit is an electrical umbilical.
27. The apparatus of claim 25 , wherein the communication conduit is a hydraulic line.
28. The apparatus of claim 25 , wherein the communication conduit is capable of communication with the actuator motor, locking system, and clutch.
29. The apparatus of claim 25 , wherein the locking system, clutch, and valve are in their respective normal positions when a signal in the communication conduit is lost.
30. The apparatus of claim 24 , wherein the actuator system further comprises a return spring operable t return the flow tube to an upper position when a signal in the communication conduit is lost.