IP Library Granted Patent US 8,822,584
Granted Patent B2
US 8,822,584 · App. 12/991,404 · Granted Sep 2, 2014

Biodegradable polyester blends

Inventor: Robert S. Whitehouse (Lexington, MA)
Assignee: Metabolix, Inc.
C08L67/02C08K5/0083C08L2666/18
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Quick Facts
Patent No.
US 8,822,584
App. No.
12/991,404
Granted
Sep 2, 2014
Kind
B2
Abstract

Compositions comprising linear polyhydroxyalkanoates and biodegradable aromatic/aliphatic polyesters are disclosed, as well as methods for using same, and articles made therefrom.

Claims (38)

1. A composition comprising:

a blend comprising biologically-produced poly-3-hydroxybutyrate, poly(3-hydroxybutyrate)-co-poly(4-hydroxybutyrate) with a 10-13% 4-hydroxybutyrate content, and poly(3-hydroxybutyrate)-co-poly(4-hydroxybutyrate) with a 26-35% 4-hydroxybutyrate content;

a biodegradable aromatic/aliphatic polyester; and

a nucleating agent, wherein the composition is a blend, wherein the biodegradable aromatic/aliphatic polyester is a co polymer of:

i) at least one aliphatic dicarboxylic acid; and/or

ii) at least one aromatic dicarboxylic acid; and

iii) a dihydroxy compound.

2. The composition of claim 1 , wherein the aliphatic dicarboxylic acid is selected from succinic acid, glutaric acid, dimethyl glutaric acid, adipic acid, sebacic acid or azelaic acid; wherein the aromatic dicarboxylic acid is selected from terephthalic acid or naphthalene dicarboxylic acid; and wherein the dihydroxy compound is selected from C 2 -C 6 alkanediols and C 5 -C 10 cycloalkanediols ethylene glycol, propylene glycol, 1,4-butanediol, 1,6 hexanediol, or 1,4 cyclohexanedimethanol.

3. The composition of claim 1 , wherein the biodegradable aromatic/aliphatic polyester is selected from:

polybutylene adipate terephthalate,

polyethylene adipate terephthalate,

polybutylene succinate terephthalate, and

polyethylene succinate terephthalate.

4. The composition of claim 1 , wherein the composition comprises at least two aromatic/aliphatic polyesters.

5. The composition of claim 1 , wherein from 5 to 95 percent by weight of the total polymer components of the composition is the biodegradable aromatic/aliphatic polyester or wherein from 10 to 50 percent by weight of the total polymer components of the composition is the biodegradable aromatic/aliphatic polyester.

6. The composition of claim 1 , wherein from 5 to 95 percent by weight of the composition is the blend of two or more biologically-produced polyhydroxyalkanoate copolymers.

7. The composition of claim 1 , wherein the biodegradable aromatic/aliphatic polyester is branched.

8. The composition of claim 1 , wherein from 50 to 90 percent by weight of the total polymer components of the composition is the blend of two or more linear biologically-produced polyhydroxyalkanoate copolymers.

9. The composition of claim 1 , wherein the nucleating agent is selected from cyanuric acid, carbon black, mica talc, silica, boron nitride, clay, calcium carbonate, synthesized silicic acid or a salt thereof, a metal salt of organophosphates and a kaolin aluminum hydroxy diphosphate or the nucleating agent has a chemical formula selected from the group consisting of

and combinations thereof, wherein each R1 is independently H, NR 2 R 2 , OR 2 , SR 2 , SOR 2 , SO 2 R 2 , CN, COR 2 , CO 2 R 2 , CONR 2 R 2 , NO 2 , F, Cl, Br, or I; and each R 2 is independently H or C 1 -C 6 alkyl.

10. The composition of claim 1 , wherein the blend of at least two or more linear biologically-produced polyhydroxyalkanoate copolymers comprises about 36% poly(3-hydroxybutyrate), blended with about 24% (poly(3-hydroxybutyrate-co-11%-poly(4-hydroxybutyrate), and about 40% (poly(3-hydroxybutyrate-co-28%-poly(4-hydroxybutyrate).

11. The composition of claim 1 , wherein the poly-3-hydroxybutyrate-co-4-hydroxybutyrate comprises a 10% 4-hydroxybutyrate content, an 11% 4-hydroxybutyrate content, a 12% 4-hydroxybutyrate content, or a 13% 4-hydroxybutyrate content.

12. A method of forming a polymer resin pellet comprising:

melting the composition of claim 1 under suitable conditions and forming a polymer resin pellet.

13. An article comprising the composition of claim 1 , wherein the article is in the form of a film.

14. A blown film comprising:

a blend comprising biologically-produced poly-3-hydroxybutyrate, poly(3-hydroxybutyrate)-co-poly(4-hydroxybutyrate) with a 10-13% 4-hydroxybutyrate content, and poly(3-hydroxybutyrate)-co-poly(4-hydroxybutyrate) with a 26-35% 4-hydroxybutyrate content;

a biodegradable aromatic/aliphatic polyester; and

a nucleating agent, wherein the composition is a blend, wherein the biodegradable aromatic/aliphatic polyester is a co polymer of:

i) at least one aliphatic dicarboxylic acid; and/or

ii) at least one aromatic dicarboxylic acid; and

iii) a dihydroxy compound.

15. The blown film of claim 14 , wherein the aliphatic dicarboxylic acid is selected from succinic acid, glutaric acid, dimethyl glutaric acid, adipic acid, sebacic acid or azelaic acid; wherein the aromatic dicarboxylic acid is selected from terephthalic acid or naphthalene dicarboxylic acid; and wherein the dihydroxy compound is selected from C 2 -C 6 alkanediols and C 5 -C 10 cycloalkanediols ethylene glycol, propylene glycol, 1,4-butanediol, 1,6 hexanediol, or 1,4 cyclohexanedimethanol.

16. The blown film of claim 14 , wherein the biodegradable aromatic/aliphatic polyester is selected from:

polybutylene adipate terephthalate,

polyethylene adipate terephthalate,

polybutylene succinate terephthalate, and

polyethylene succinate terephthalate.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2017
From: CJ RESEARCH CENTER LLC
To: CJ CHEILJEDANG CORPORATION
Reel/Frame 043723/0517 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2017
From: METABOLIX, INC.
To: CJ RESEARCH CENTER LLC
Reel/Frame 041234/0890 →
ADDRESS CHANGE Recorded May 2, 2016
From: METABOLIX, INC.
To: METABOLIX, INC.
Reel/Frame 038665/0359 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2010
From: WHITEHOUSE, ROBERT S.
To: METABOLIX, INC.
Reel/Frame 025494/0116 →
Continuity (7)
Provisional Application 61050896 · May 6, 2008
Provisional Application 61133023 · Jun 25, 2008
Provisional Application 61199817 · Nov 20, 2008
Provisional Application 61200619 · Dec 2, 2008
Provisional Application 61203542 · Dec 23, 2008
Provisional Application 61166950 · Apr 6, 2009
Related Publication 20110189414A1 · Aug 4, 2011