IP Library › Granted Patent US 8,846,217
Granted Patent B2
US 8,846,217 · App. 13/126,461 · Granted Sep 30, 2014

Surface-coated tool

Inventor: Masahiro Waki (Satsumasendai, JP)
Assignee: Kyocera Corporation
C23C14/0641C23C14/325C23C14/3414C23C14/505
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Quick Facts
Patent No.
US 8,846,217
App. No.
13/126,461
Granted
Sep 30, 2014
Kind
B2
Abstract

Provided is a surface-coated tool, such as a cutting tool, in which a surface of a substrate 2 is coated with a coating layer 6 . The coating layer 6 comprises a lower layer 8 and an upper layer 9 . The lower layer 8 and the upper layer 9 are both composed of columnar particles 10 extending vertically with respect to the surface of the substrate 2 . The mean crystal width of the columnar particles 10 b constituting the upper layer 9 is smaller than the mean crystal width of the columnar particles constituting the lower layer. Dispersed particles containing tungsten exist in both the lower layer and the upper layer. The distribution density of the dispersed particles existing in the upper layer is smaller than the distribution density of the dispersed particles existing in the lower layer. The surface-coated tool includes the coating layer to improve wear resistance and fracture resistance.

Claims (13)

1. A surface-coated tool comprising:

a substrate; and

a coating layer coating a surface of the substrate, wherein

the coating layer comprises a lower layer and an upper layer,

the lower layer and the upper layer are both composed of columnar particles extending vertically with respect to the surface of the substrate, a mean crystal width of the columnar particles of the upper layer being smaller than a mean crystal width of the columnar particles of the lower layer, and

the lower layer and the upper layer both comprise dispersed particles containing tungsten, a distribution density of the dispersed particles in the upper layer being smaller than a distribution density of the dispersed particles in the lower layer,

wherein a mean particle diameter of the dispersed particles is 10 nm-100 nm.

2. The surface-coated tool according to claim 1 , wherein a mean particle diameter of the dispersed particles in the upper layer is smaller than a mean particle diameter of the dispersed particles in the lower layer.

3. The surface-coated tool according to claim 1 , wherein the dispersed particles in the lower layer contain more tungsten than the dispersed particles in the upper layer.

4. The surface-coated tool according to claim 1 , wherein, on a surface of the coating layer, an elastic recovery rate by a hardness measurement using nanoindentation method is 40 to 50%.

5. The surface-coated tool according to claim 2 , wherein the dispersed particles in the lower layer contain more tungsten than the dispersed particles in the upper layer.

6. The surface-coated tool according to claim 2 , wherein, on a surface of the coating layer, an elastic recovery rate by a hardness measurement using nanoindentation method is 40 to 50%.

7. The surface-coated tool according to claim 3 , wherein, on a surface of the coating layer, an elastic recovery rate by a hardness measurement using nanoindentation method is 40 to 50%.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2011
From: WAKI, MASAHIRO
To: KYOCERA CORPORATION
Reel/Frame 026190/0839 →
Priority Claims (1)
JP 2008-276386 · Oct 28, 2008 · national
Continuity (1)
Related Publication 20110206470A1 · Aug 25, 2011