Method for annealing a strip of steel having a variable thickness in length direction
A method for annealing a strip of steel having a variable thickness in its length direction with at least thicker and thinner sections, wherein the strip has been cold rolled to form the thicker and thinner sections, one thicker and one thinner section having a length of at most a few meter. The annealing is performed by continuous annealing.
1. A method comprising:
annealing a strip of steel,
the strip of steel having a variable thickness in its length direction with at least thicker sections having a length of at most two meters and thinner sections having a length of at most two meters, such that the strip has a repetitive thickness variation, wherein the strip has been cold rolled to form the thicker and thinner sections,
wherein the maximum temperature and/or the soaking temperature of the strip of steel during the annealing is kept within a range with a width of 100° C.,
wherein thicker and thinner sections of the strip of steel are selectively heated to anneal the strip of steel and recrystallize the thinner sections,
wherein the selective heating is performed using induction heating at a single constant frequency between 5 and 50 kHz to heat the thicker sections to a selected temperature and a single constant power density, wherein the same frequency and the same power density are simultaneously applied to the thicker and thinner sections, and
cooling the annealed strip,
the strip to be cut into pieces called tailor rolled blanks,
wherein the annealing is performed by continuous annealing.
2. Method according to claim 1 , wherein during the forming of the strip having a variable thickness in its length direction the thickness reduction after hot rolling of the steel strip is less than 15% for the thicker sections and more than 15% for the thinner sections.
3. Method according to claim 2 , wherein the thickness reduction after hot rolling of the steel strip is between 20 and 50% for the thinner sections.
4. Method according to claim 1 , wherein the maximum temperature during said continuous annealing is higher than 720° C. to form austenite, and the steel is fully recrystallized during said continuous annealing,
wherein after said full recrystallisation the steel strip is cooled at a cooling rate between 5 and 150° C./s to produce high strength steel selected from DP, TRIP and multi phase strength steels, and said cooling of the annealed steel transforms the austenite into martensite, bainite and/or retained austenite.
5. Method according to claim 4 , wherein the maximum temperature and/or the soaking temperature of the strip of steel during the annealing is kept within a range between 720 and 800° C.
6. Method according to claim 1 , wherein thinner sections of the strip of steel have had a thickness reduction between 20 and 50%.
7. Method according to claim 1 , wherein thinner sections of the strip of steel receive less heat during the annealing than thicker sections of the strip of steel.
8. Method according to claim 1 , wherein the selective heating of the strip of steel is performed during and/or after the heat-up phase of continuous annealing.
9. Method according to claim 1 , wherein the annealing comprises heating the steel to a first temperature without selective heating and then selectively heating the steel by induction heating to increase the temperature of the thick section to be equal to or greater than the temperature of the thin section.
10. Method according to claim 1 , wherein the induction heating is performed with a power density of 1000 kW/m 2 or more.
11. Method according to claim 10 , wherein the heating of the strip during the annealing is performed at a velocity such that the temperature of the thicker sections remains under the recrystallisation temperature of the thicker sections and the temperature of the thinner sections is raised to a temperature above the recrystallisation temperature of the thinner sections.
12. Method according to claim 1 , wherein the annealing is performed to produce high strength steels selected from the group consisting of DP, TRIP and multi-phase high-strength steels.
13. Method according to claim 1 , wherein the strip of steel is hot dip galvanised after the continuous annealing.
14. Method according to claim 1 , wherein the strip of steel is temper rolled after the continuous annealing.
15. Method according to claim 1 , wherein the maximum temperature and/or the soaking temperature of the strip of steel during the annealing is kept within a range with a width of 50° C.
16. Method according to claim 1 , wherein the maximum temperature and/or the soaking temperature of the strip of steel during the annealing is kept within a range with a width of 25° C.
17. Method according to claim 1 , wherein the induction heating is performed with a frequency between 10 and 30 kHz.
18. The method according to claim 1 , further comprising:
forming the strip by hot rolling;
cold rolling the strip after hot rolling to form the variable thickness in its length direction with at least thicker and thinner sections, one thicker and one thinner section having length of at most two meters, such that the strip has the repetitive thickness variation;
cutting the strip into the pieces called tailor rolled blanks.
19. A method comprising:
annealing a strip of steel,
the strip of steel having a variable thickness in its length direction with at least thicker sections having a length of at most two meters and thinner sections having a length of at most two meters, such that the strip has a repetitive thickness variation, wherein the strip has been cold rolled to form the thicker and thinner sections,
wherein the maximum temperature and/or the soaking temperature of the strip of steel during the annealing is kept within a range with a width of 100° C.,
wherein thicker and thinner sections of the strip of steel are selectively heated to anneal the strip of steel and recrystallize the thinner sections,
wherein the selective heating is performed using induction heating at a single constant frequency between 5 and 50 kHz to heat the thicker sections to a selected temperature and a single constant power density, wherein the same frequency and the same power density are simultaneously applied to the thicker and thinner sections,
wherein the annealed strip is cooled,
wherein the annealing is performed by continuous annealing,
wherein the heating of the strip during the annealing is performed at a velocity such that the temperature of the thicker sections remains under the recrystallisation temperature of the thicker sections and the temperature of the thinner sections is raised to a temperature above the recrystallisation temperature of the thinner sections,
the strip to be cut into pieces called tailor rolled blanks.
20. Method according to claim 19 , wherein during the forming of the strip having a variable thickness in its length direction the thickness reduction after hot rolling of the steel strip is less than 15% for the thicker sections and more than 15% for the thinner sections.
21. Method according to claim 20 , wherein the thickness reduction after hot rolling of the steel strip is between 20 and 50% for the thinner sections.