IP Library › Granted Patent US 8,865,109
Granted Patent B2
US 8,865,109 · App. 13/568,398 · Granted Oct 21, 2014

Systems and methods related to the formation of carbon-based nanostructures

Inventors: Stephen A. Steiner, III (Cambridge, MA); Brian L. Wardle (Lexington, MA)
Assignee: Massachusetts Institute of Technology
C01B31/0453C01B31/0233C01B31/0293B82Y30/00B82Y40/00Y10S977/742Y10S977/842Y10S977/843
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,865,109
App. No.
13/568,398
Granted
Oct 21, 2014
Kind
B2
Abstract

Systems and methods for the formation of carbon-based nanostructures are generally described. In some embodiments, the nanostructures may be formed on a nanopositor. The nanopositor can comprise, in some embodiments, at least one of metal atoms in a non-zero oxidation state and metalloid atoms in a non-zero oxidation state. For example, the nanopositor may comprise a metal oxide, a metalloid oxide, a metal chalcogenide, a metalloid chalcogenide, and the like. The carbon-based nanostructures may be grown by exposing the nanopositor, in the presence or absence of a growth substrate, to a set of conditions selected to cause formation of carbon-based nanostructures on the nanopositor. In some embodiments, metal or metalloid atoms in a non-zero oxidation state are not reduced to a zero oxidation state during the formation of the carbon-based nanostructures. In some cases, metal or metalloid atoms in a non-zero oxidation state do not form a carbide during the formation of the carbon-based nanostructures.

Claims (22)

1. A method of growing carbon nanotubes, comprising:

exposing a carbon nanotube precursor to a nanopositor comprising a zirconium oxide under conditions causing the formation of carbon nanotubes directly on the zirconium oxide.

2. The method of claim 1 , wherein fewer than about 2% of the zirconium atoms in the zirconium oxide are reduced to a zero oxidation state during the formation of the carbon nanotubes.

3. The method of claim 1 , wherein fewer than about 2% of the zirconium atoms in the zirconium oxide form a zirconium carbide during the formation of the carbon nanotubes.

4. The method of claim 1 , wherein the zirconium oxide has an oxygen to zirconium ratio ranging from about 1.0 to about 2.0.

5. The method of claim 1 , wherein the precursor material comprises at least one of a hydrocarbon and an alcohol.

6. The method of claim 1 , wherein the set of conditions comprises a pressure substantially equal to or less than about 1 atmosphere.

7. The method of claim 1 , wherein the set of conditions comprises a temperature between about 300-1100° C.

8. The method of claim 1 , wherein the nanopositor comprises a dopant.

9. The method of claim 8 , wherein the dopant comprises at least one of Ca, Mg, Sr, Ba, Y, and Mo.

10. The method of claim 8 , wherein the nanopositor comprises between about 0.1 atomic % and about 5 atomic % calcium.

11. The method of claim 1 , wherein fewer than about 1% of the zirconium atoms in the zirconium oxide are reduced to a zero oxidation state during the formation of the carbon nanotubes.

12. The method of claim 1 , wherein fewer than about 0.1% of the zirconium atoms in the zirconium oxide are reduced to a zero oxidation state during the formation of the carbon nanotubes.

13. The method of claim 1 , wherein substantially none of the zirconium atoms in the zirconium oxide are reduced to a zero oxidation state during the formation of the carbon nanotubes.

14. The method of claim 1 , wherein fewer than about 1% of the zirconium atoms in the zirconium oxide form a zirconium carbide during the formation of the carbon nanotubes.

15. The method of claim 1 , wherein fewer than about 0.1% of the zirconium atoms in the zirconium oxide form a zirconium carbide during the formation of the carbon nanotubes.

16. The method of claim 1 , wherein substantially none of the zirconium atoms in the zirconium oxide form a zirconium carbide during the formation of the carbon nanotubes.

17. The method of claim 1 , wherein the zirconium oxide has an oxygen to zirconium ratio ranging from about 1.6 to about 2.0.

18. The method of claim 1 , wherein the zirconium oxide comprises ZrO 2 .

19. The method of claim 1 , wherein the nanopositor is in contact with a growth substrate.

20. The method of claim 1 , wherein the exposing step comprises exposing the nanopositor to a carbon nanotube precursor material such that the precursor material contacts the nanopositor.

21. The method of claim 1 , wherein the set of conditions comprises a temperature between about 500-900° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2013
From: STEINER, STEPHEN A., III; WARDLE, BRIAN L.
To: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
Reel/Frame 030194/0752 →
Continuity (3)
Continuation 12847905 · Jul 30, 2010
Provisional Application 61230267 · Jul 31, 2009
Related Publication 20130058859A1 · Mar 7, 2013