IP Library Granted Patent US 8,866,019
Granted Patent B2
US 8,866,019 · App. 13/770,445 · Granted Oct 21, 2014

Electric wire, coil, device for designing electric wire, and electric motor

Inventors: Takashi Shinmoto (Noda, JP); Shotaro Yoshida (Edogawa-ku, JP); Ning Guan (Chiba, JP)
Assignee: Fujikura Ltd.
H02K3/00H02K3/04G06F17/50H01B1/023H01B1/026H02K3/02H01F5/00Y02T10/82
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Quick Facts
Patent No.
US 8,866,019
App. No.
13/770,445
Granted
Oct 21, 2014
Kind
B2
Abstract

An electric wire includes a conductive portion 11 made of a material having a volume resistivity higher than that of copper, wherein the volume resistivity of the conductive portion is specified so that, in a frequency range in which the electric wire is used, a ratio of AC resistance of the conductive portion 11 to AC resistance of reference copper wire is less than 1.

Claims (22)

1. An electric wire, comprising:

a conductive portion made of a material having a volume 5 resistivity higher than that of copper, wherein

an AC resistance value of the electric wire has a first frequency equal to an AC resistance value of a copper wire having the same diameter and length as the conductive portion, and a second frequency which is larger than the first frequency and has an AC resistance value of the electric wire equal to the AC resistance value of the copper wire between the first frequency and the second frequency,

the AC resistance value of the electric wire is smaller than the AC resistance value of the cooper wire between the first frequency and the second frequency,

a frequency range in which the electric wire is used between 1 kHz to 1 MHz and a volume resistivity of the conductive portion is specified so that the frequency in which th electric wire is used is set within a frequency range of between the first frequency and the second frequency, and

a DC resistance value of the conductive portion per unit length obtained by dividing the volume resistivity of the conductive portion per unit length obtained by dividing the volume resistivity of the conductive portion by a cross-sectional area so that the second frequency is not less than the upper limit of the frequency in which the electric wire is used is specified by a relationship of

0.7×10 (0.925×log 10 Rdc+2.24) ≦f 2 ≦1.3×10 (0.925×log 10 Rdc+2.24)   [Equation 1]

where Rdc (mΩ/cm) is the DC resistance value and f 2 (kHz) is the second frequency.

2. The electric wire according to claim 1 , wherein the conductive portion is made of any one of a copper alloy selected from brass, phosphor bronze, silicon bronze, copper-beryllium alloy and copper-nickel-silicon alloy, aluminum, and copper-clad aluminum.

3. The electric wire according to claim 1 , wherein the frequency in which the electric wire is used includes a fundamental frequency of the alternating current used for the electric wire to 20th order harmonic frequencies.

4. The electric wire according to claim 1 , wherein diameter of the conductive portion is between 0.005 mm and 0.6 mm.

5. A coil, comprising an electric wire as a strand, wherein

the electric wire includes a conductive portion made of a material having a volume resistivity higher than that of copper, and

an AC resistance value of the electric wire has a first frequency equal to an AC resistance value of a copper wire having the same diameter and length as the conductive portion, and a second frequency which is larger than the first frequency and has an AC resistance value of the electric wire equal to the AC resistance value of the copper wire,

the AC resistance value of the electric wire is smaller than the AC resistance value of the copper wire between the first frequency and the second frequency,

a frequency range in which the coil is used is between 1 kHz and 1 MHz and a volume resistivity of the conductive of the conductive portion is specified so that the frequency in which the electric wire is used is set within a frequency range of between the first frequency and the second frequency, and

a DC resistance value of the conductive portion per unit length obtained by dividing the volume resistivity of the conductive portion by a cross-sectional area so that the second frequency is not less than the upper limit of the frequency in which the coil is used is specified by a relationship of

0.7×10 (0.925×log 10 Rdc+2.24) ≦f 2 ≦1.3×10 (0.925×log 10 Rdc+2.24)   {Equation 2]

where Rdc (mΩ/cm) is the DC resistance value and f 2 (kHz) is the second frequency.

6. The coil according to claim 5 , wherein the conductive portion is made of any one of a copper alloy selected from brass, phosphor bronze, silicon bronze, copper-beryllium alloy and copper-nickel-silicon alloy, aluminum, and copper-clad aluminum.

7. The coil according to claim 5 , wherein the frequency in which the coil is used includes a fundamental frequency of the alternating current used for the coil to 20th order harmonic frequencies.

8. The coil according to claim 5 , wherein diameter of the conductive portion is between 0.05 mm and 0.6 mm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2013
From: SHINMOTO, TAKASHI; YOSHIDA, SHOTARO; GUAN, NING
To: FUJIKURA LTD.
Reel/Frame 029836/0887 →
Priority Claims (6)
JP 2010-185635 · Aug 20, 2010 · national
JP 2010-185636 · Aug 20, 2010 · national
JP 2010-185637 · Aug 20, 2010 · national
JP 2010-185638 · Aug 20, 2010 · national
JP 2010-209651 · Sep 17, 2010 · national
JP 2010-283809 · Dec 20, 2010 · national
Continuity (2)
Continuation PCTJP2011066563 · Jul 21, 2011
Related Publication 20130162097A1 · Jun 27, 2013