Electrolytic capacitor interconnect
An electrolytic capacitor is constructed as a stacked structure of alternating anode and cathode plates. A clip is fitted over a peripheral portion of each cathode plate, the clips being welded together to electrically connect the cathode plates in common. The dimensions of the clips are such that the clips take up approximately the same space away from the edges of the cathode plates as the thickness of the anode plate on each side of a cathode plate when the anode and cathode plates are stacked upon one another.
1. An electrolytic capacitor, comprising:
a plurality of planar metallic anode plates with an insulating oxide layer formed on both surfaces of each anode plate for constituting a dielectric;
a plurality of electrolyte impregnated separators;
a plurality of planar metallic cathode plates;
wherein the capacitor is constructed as a stacked structure of alternating anode and cathode plates with an electrolyte impregnated separator interposed between each anode and cathode plate;
a clip fitted over a peripheral portion of each cathode plate, wherein the clip is attached to upper and lower surfaces of the peripheral portion of the cathode plate with a non-welded connection;
wherein the clips are welded together to electrically connect the cathode plates in common; and,
wherein the dimensions of the clips are such that adjacent clips are flush with one another when the anode and cathode plates are stacked upon one another.
2. The capacitor of claim 1 wherein each cathode plate has a notch thereby creating an extending leg at the peripheral portion of the cathode plate over which each clip is fitted.
3. The capacitor of claim 2 wherein the notch of each cathode plate is an L-shaped notch that leaves the peripheral portion of the cathode plate as the extending leg.
4. The capacitor of claim 1 wherein the clips are attached to the upper and lower surfaces of the peripheral portion of each of the cathode plates by crimping.
5. The capacitor of claim 1 wherein at least one of the clips has an extending leg for electrically connecting the cathode plates to a housing or other terminal.
6. The capacitor of claim 1 wherein the clips are comprised of a section of aluminum ribbon wire.
7. The capacitor of claim 1 wherein the clips are U-shaped.
8. The capacitor of claim 1 wherein the peripheral portion of each cathode plate, over which the clip is fitted, is an extended leg that is reduced in area to form a fusable link between the clip and the cathode plate.