Separating device for removing sand and rock particles
Provided herein is a separating device for removing sand and rock particles in the extraction of liquids or gases from wells drilled in rock having a plurality of brittle-hard annular discs stacked one on top of another and axially braced by a supporting structure. The annular discs have at least three spacers uniformly distributed over the circumference on their upper side. The discs are stacked on each other such that the spacers lie one over another and a separating gap with a height of 0.05-1 mm, preferably 0.2-0.5 mm, is present between each of the discs. Similarly, another embodiment of the separating device has a plurality of brittle-hard bush-shaped elements with slits formed therein.
1. A separating device for removing sand and rock particles in an extraction of liquids or gases from wells drilled in rock, comprising a plurality of annular discs ( 1 ) of a brittle-hard material stacked one on top of another and axially braced by a supporting structure ( 7 ) having springs ( 15 ) configured to avoid widening of a gap between the supporting structure and the stack of annular discs, the discs ( 1 ) having on their upper side ( 2 ) at least three spacers ( 3 ) uniformly distributed over a circular circumference of the discs ( 1 ), the discs ( 1 ) being stacked one on top of the other in such a way that the spacers ( 3 ) respectively lie one over the other, and that a separating gap ( 5 ) with a height of 0.05-1 mm is present in each case between the individual discs ( 1 ).
2. The separating device according to claim 1 , wherein the spacers ( 3 ) are in the form of spherical portions.
3. The separating device according to claim 1 , wherein the upper side ( 2 ) of the annular discs ( 1 ) are formed at a right angle to the disc axis.
4. The separating device according to claim 1 , wherein the upper side ( 2 ) of the annular discs ( 1 ) are formed sloping down inwards with a planar or curved surface.
5. The separating device according to claim 1 , wherein an underside ( 4 ) of the annular discs ( 1 ) are formed sloping down inwards according to the design principle of a spherical axial bearing.
6. The separating device according to claim 5 , wherein the radius of the spherical axial bearing is 5 to 50 times the outside diameter of the annular discs ( 1 ).
7. The separating device according to claim 1 , wherein the outer edges ( 6 ) of the annular discs ( 1 ) are bevelled or rounded.
8. The separating device according to claim 1 , wherein the inside diameter of the annular discs ( 1 ) are less than 90% of the outside diameter of the annular discs ( 1 ).
9. The separating device according to claim 1 , wherein the radial wall thickness of the annular discs ( 1 ) is at least 2.5 mm.
10. The separating device according to claim 1 , wherein the thickness of the annular discs ( 1 ) is 2 to 20 mm.
11. The separating device according to claim 1 , where the annular discs ( 1 ) have a means of preventing twisting ( 11 ).
12. The separating device according to claim 1 , wherein the supporting structure ( 7 ) comprises supporting tubes provided on the inside and/or outside.
13. The separating device according to claim 1 , wherein the brittle-hard material of the annular discs ( 1 ) is chosen from oxidic and non-oxidic ceramic materials, mixed ceramics of these materials, ceramic materials with the addition of secondary phases, mixed materials with fractions of ceramic hard materials and with a metallic binding phase, precipitation-hardened casting materials, powder-metallurgical materials with hard material phases formed in situ and long- and/or short-fibre-reinforced ceramic materials.
14. The separating device according to claim 13 , wherein the brittle-hard materials have a density of at least 90% of the theoretical density.
15. The separating device according to claim 13 , wherein the brittle-hard material is sintered silicon carbide (SSiC) or boron carbide.
16. The separating device according to claim 1 , further comprising a film of plastic arranged between the annular discs ( 1 ) as an intermediate ring and/or a plastic coating on an underside of the annular discs.
17. The separating device according to claim 1 , wherein the separating gap has a height of 0.2-0.5 mm between the individual discs ( 1 ).
18. The separating device according to claim 1 , wherein an underside ( 4 ) of the annular discs ( 1 ) is formed concavely according to the design principle of a spherical axial bearing, wherein a radius of the spherical axial bearing is 10 to 40 times the outside diameter of the annular discs.
19. A method comprising using the separating device according to claim 1 for removing sand and rock particles in a process for extracting liquids or gases from wells drilled in rock.