IP Library › Granted Patent US 8,911,320
Granted Patent B2
US 8,911,320 · App. 13/392,765 · Granted Dec 16, 2014

Power tool

Inventors: Manabu Tokunaga (Anjo, JP); Akihiro Ito (Anjo, JP); Shinji Hirabayashi (Anjo, JP)
Assignee: Makita Corporation
B27B17/08B23D47/12B24B23/028B24B47/12B25B21/00B25F5/001F16H15/52
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Quick Facts
Patent No.
US 8,911,320
App. No.
13/392,765
Granted
Dec 16, 2014
Kind
B2
Abstract

In a disc grinder, a spindle mounted with a grindstone intersects an output shaft of an electric motor. The disc grinder includes the three-point pressing continuously-variable transmission between the output shaft of the electric motor and a bevel gear train. The bevel gear train is used for deceleration. The traction grease having a high traction coefficient is used as the lubricant of the traction drive. A grease reservoir or felt members arranged in sliding contact with the pressing parts are disposed in the transmission case.

Claims (41)

1. A power tool comprising:

a continuously-variable transmission traction drive, the continuously-variable transmission drive having an output shaft and a spindle; and

a tool tip to be mounted on the spindle,

wherein the spindle is not aligned coaxially with the output shaft of the continuously-variable transmission, and

wherein the spindle is arranged to intersect the output shaft of the continuously-variable transmission.

2. The power tool of claim 1 , further comprising an auxiliary reduction mechanism with a fixed reduction ratio.

3. The power tool of claim 2 , wherein the reduction mechanism is a gear-reduction mechanism.

4. The power tool of claim 2 , wherein the reduction mechanism is a belt-reduction mechanism.

5. The power tool of claim 1 , wherein a reduction ratio of the continuously-variable transmission is changed depending on a load of the tool tip.

6. The power tool of claim 1 , wherein the continuously-variable transmission is a differential planetary mechanism type.

7. The power tool of claim 1 , further comprising a lubricant for the continuously-variable transmission, wherein the lubricant is a semisolid in a normal state.

8. The power tool of claim 7 , wherein the lubricant is a grease with a high traction coefficient, and wherein the grease comprises base oil and a thickener added to the base oil.

9. The power tool of claim 8 , wherein the lubricant includes a thickener between 10 to 30 percent.

10. The power tool claim 7 , wherein the thickness of the lubricant is set to be within a range of 265 to 475.

11. The power tool of claim 7 , further comprising a transmission case having an inner volume for receiving the continuously-variable transmission, wherein the inner volume is fixed.

12. The power tool of claim 7 , wherein the transmission case receiving the continuously-variable transmission includes a member for reducing free volume.

13. The power tool of claim 7 , wherein the amount of lubricant encapsulated in the transmission case is set to a maximum of a half of the free volume of the transmission case.

14. The power tool of claim 7 , further comprising a transmission case receiving the continuously-variable transmission,

wherein the transmission case is partitioned into two chambers

wherein the continuously-variable transmission is a three-point pressing traction drive, comprising

a conical planetary roller,

a solar roller pressed against the conical planetary roller,

a thrust roller pressed against the conical planetary roller,

a transmission roller pressed against the conical planetary roller, and

wherein the pressing part of each of the rollers is arranged in one of the chambers.

15. The power tool of claim 14 , wherein the transmission case is partitioned by a wall formed of felt.

16. The power tool of claim 14 , wherein one of the chambers serves as a lubricant reservoir in which the lubricant is encapsulated.

17. A power tool comprising:

a continuously-variable transmission traction drive, the continuously-variable transmission drive having:

a solar roller provided on a motor shaft,

planetary rollers pressed on the solar roller,

a carrier aligned coaxially with the motor shaft, the carrier configured to rotatably support the planetary rollers,

an output shaft aligned coaxially with the motor shaft, torque of the motor shaft being transmitted to the output shaft through the solar roller and the planetary rollers, and

a spindle; and

a tool tip to be mounted on the spindle,

wherein the spindle is not aligned coaxially with the output shaft of the continuously-variable transmission.

18. The power tool of claim 17 , wherein the spindle is arranged to intersect the output shaft of the continuously-variable transmission.

19. The power tool of claim 17 , wherein the spindle is arranged in parallel to the output shaft of the continuously-variable transmission

20. The power tool of claim 17 , further comprising an auxiliary reduction mechanism with a fixed reduction ratio.

21. The power tool of claim 20 , wherein the reduction mechanism is a gear-reduction mechanism.

22. The power tool of claim 20 , wherein the reduction mechanism is a belt-reduction mechanism.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2012
From: TOKUNAGA, MANABU; ITO, AKIHIRO; HIRABAYASHI, SHINJI
To: MAKITA CORPORATION
Reel/Frame 027771/0165 →
Priority Claims (2)
JP 2009-197761 · Aug 28, 2009 · national
JP 2009-197765 · Aug 28, 2009 · national
Continuity (1)
Related Publication 20120165152A1 · Jun 28, 2012