IP Library Granted Patent US 8,920,761
Granted Patent B2
US 8,920,761 · App. 13/133,914 · Granted Dec 30, 2014

Method for producing high purity silicon

Inventor: Khalil Zeaiter (Ottawa, CA)
Assignee: Elkem Solar AS
C01B33/037C01B33/02C01B33/00C01P2006/80
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Quick Facts
Patent No.
US 8,920,761
App. No.
13/133,914
Granted
Dec 30, 2014
Kind
B2
Abstract

The present invention relates to a method for producing high purity silicon comprising providing molten silicon containing 1-10% by weight of calcium, casting the molten silicon, crushing the silicon and subjecting the crushed silicon to a first leaching step in an aqueous solution of HCl and/or HCl+FeCl3 and to a second leaching step in an aqueous solution of HF and HNO3. The leached silicon particles is thereafter subjected to heat treatment at a temperature of between 1250° C. and 1420° C. for a period of at least 20 minutes and the heat treated silicon is subjected to a third leaching step in an aqueous solution of HF and HNO3.

Claims (12)

1. A method for producing high purity silicon comprising:

providing molten silicon containing 1-10% by weight of calcium;

casting the molten silicon;

crushing the cast silicon to form silicon particles;

subjecting the silicon particles to a first leaching step in an aqueous solution of HCl and/or HCl+FeCl 3 ;

subjecting the first leached silicon particles to a second leaching step in an aqueous solution of HF and HNO 3 ;

subjecting the second leached silicon particles to heat treatment at a temperature of between 1250° C. and 1420° C. for a period of at least 20 minutes, wherein the second leached silicon particles are in particulate form during the heat treatment; and

subjecting the heat treated silicon particles to a third leaching step in an aqueous solution of HF and HNO 3 .

2. The method according to claim 1 , wherein the heat treatment is carried out at a temperature of above 1300° C.

3. The method according to claim 1 , wherein the heat treatment is carried out in a tunnel furnace with a horizontal moving belt.

4. The method according to claim 1 , wherein the silicon particles are washed with water after the third leaching step.

5. The method according to claim 1 , wherein the heat treatment is carried out at a temperature of above 1400° C.

Assignments (2)
CHANGE OF NAME Recorded Mar 20, 2019
From: ELKEM SOLAR AS
To: REC SOLAR NORWAY AS
Reel/Frame 048644/0251 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2011
From: ZEAITER, KHALIL
To: ELKEM SOLAR AS
Reel/Frame 026419/0979 →
Priority Claims (1)
NO 20093054 · Sep 23, 2009 · national
Continuity (1)
Related Publication 20110250118A1 · Oct 13, 2011