IP Library › Granted Patent US 8,922,014
Granted Patent B2
US 8,922,014 · App. 14/086,851 · Granted Dec 30, 2014

Wafer level semiconductor package

Inventors: Kevin (Kunzhong) Hu (Irvine, CA); Chonghua Zhong (Irvine, CA); Edward Law (Ladera Ranch, CA)
Assignee: Broadcom Corporation
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Quick Facts
Patent No.
US 8,922,014
App. No.
14/086,851
Granted
Dec 30, 2014
Kind
B2
Abstract

There are disclosed herein various implementations of improved wafer level semiconductor packages. One exemplary implementation comprises forming a post-fabrication redistribution layer (post-Fab RDL) between first and second dielectric layers affixed over a surface of a wafer, and forming a window for receiving an electrical contact body in the second dielectric layer, the window exposing the post-Fab RDL. At least one of the first and second dielectric layers is a pre-formed dielectric layer, which may be affixed over the surface of the wafer using a lamination process. In one implementation, the window is formed using a direct laser ablation process.

Claims (39)

1. A wafer level semiconductor package comprising:

a wafer including a post fabrication redistribution layer (post-Fab RDL) formed between first and second dielectric layers, at least one of said first and second dielectric layers being a pre-formed dielectric layer comprising an Ajinomoto™ Build-up Film (ABF).

2. The wafer level semiconductor package of claim 1 , further comprising a window that receives an electrical contact body in said second dielectric layer, said window exposing said post-Fab RDL.

3. The wafer level semiconductor package of claim 1 , further comprising a window that receives an electrical contact body in said second dielectric layer, said window exposing said post-Fab RDL.

4. The wafer level semiconductor package of claim 1 , further comprising:

a window in said second dielectric layer exposing said post-Fab RDL; and

an under-bump metallization (UBM) in said window that receives an electrical contact body.

5. The wafer level semiconductor package of claim 1 , further comprising:

a window in said second dielectric layer exposing said post-Fab RDL; and

a solder ball received in said window so as to be electrically coupled to said post-Fab RDL.

6. The wafer level semiconductor package of claim 1 , wherein said pre-formed dielectric layer is laminated over a surface of said wafer.

7. A wafer level semiconductor package comprising:

first and second dielectric layers affixed over a surface of a wafer, at least one of said first and second dielectric layers being a pre-formed dielectric layer;

a post-fabrication redistribution layer (post-Fab RDL) between said first and second dielectric layers;

an under-bump metallization (UBM); and

a window that receives an electrical contact body in said second dielectric layer, said window exposing said post-Fab RDL.

8. The wafer level semiconductor package of claim 7 , wherein said pre-formed dielectric layer comprises a build-up material.

9. The wafer level semiconductor package of claim 7 , wherein said pre-formed dielectric layer comprises an Ajinomoto™ Build-up Film (ABF).

10. The wafer level semiconductor package of claim 7 , wherein said pre-formed dielectric layer is laminated over said surface of said wafer.

11. The wafer level semiconductor package of claim 7 , wherein said electrical contact body is a solder ball.

12. The wafer level semiconductor package of claim 1 , wherein said first dielectric layer is between said wafer and said second dielectric layer.

13. The wafer level semiconductor package of claim 1 , wherein said wafer further includes a surface passivation layer.

14. The wafer level semiconductor package of claim 1 , wherein

said wafer further includes an in-fabrication redistribution layer (in-Fab RDL), and

said post-Fab RDL is in contact with said in-Fab RDL.

15. The wafer level semiconductor package of claim 1 , wherein both the first and second dielectric layers are pre-formed dielectric layers.

16. The wafer level semiconductor package of claim 4 , wherein said UBM in said window receives a solder ball so that the solder ball is electrically connected to said post-Fab RDL.

17. The wafer level semiconductor package of claim 7 , wherein said first dielectric layer is between said wafer and said second dielectric layer.

18. The wafer level semiconductor package of claim 7 , wherein said wafer includes a surface passivation layer.

19. The wafer level semiconductor package of claim 7 , wherein

said wafer further includes an in-fabrication redistribution layer (in-Fab RDL), and

said post-Fab RDL is in contact with said in-Fab RDL.

20. The wafer level semiconductor package of claim 7 , wherein both the first and second dielectric layers are pre-formed dielectric layers.

21. A wafer level semiconductor package comprising:

a post fabrication redistribution layer (post-Fab RDL) formed between first and second dielectric layers that are affixed over a surface of a wafer, the first dielectric layer being a pre-formed dielectric layer between the wafer and the second dielectric layer; and

a window that receives an electrical contact body in the second dielectric layer, the window exposing the post-Fab RDL.

22. A wafer level semiconductor package comprising:

a post fabrication redistribution layer (post-Fab RDL) formed between first and second dielectric layers that are affixed over a surface of a wafer, the first dielectric layer being a pre-formed dielectric layer between the wafer and the second dielectric layer,

wherein the pre-formed dielectric layer comprises a build-up material.

Assignments (7)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER 9,385,856 TO 9,385,756 PREVIOUSLY RECORDED AT REEL: 47349 FRAME: 001. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER. Recorded Mar 22, 2019
From: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
To: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED
Reel/Frame 051144/0648 →
CORRECTIVE ASSIGNMENT TO CORRECT THE EFFECTIVE DATE PREVIOUSLY RECORDED ON REEL 047229 FRAME 0408. ASSIGNOR(S) HEREBY CONFIRMS THE THE EFFECTIVE DATE IS 09/05/2018. Recorded Oct 29, 2018
From: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
To: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED
Reel/Frame 047349/0001 →
MERGER Recorded Oct 4, 2018
From: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
To: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED
Reel/Frame 047229/0408 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Feb 3, 2017
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: BROADCOM CORPORATION
Reel/Frame 041712/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2017
From: BROADCOM CORPORATION
To: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
Reel/Frame 041706/0001 →
PATENT SECURITY AGREEMENT Recorded Feb 11, 2016
From: BROADCOM CORPORATION
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 037806/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2013
From: HU, KEVIN (KUNZHONG); ZHONG, CHONGHUA; LAW, EDWARD
To: BROADCOM CORPORATION
Reel/Frame 031654/0229 →
Continuity (2)
Division 13306787 · Nov 29, 2011
Related Publication 20140084462A1 · Mar 27, 2014