IP Library Granted Patent US 8,927,153
Granted Patent B2
US 8,927,153 · App. 12/528,133 · Granted Jan 6, 2015

Cathode active material for lithium secondary batteries with core of lithium metal oxide and shell of lithium iron phosphate oxide, method of preparing the same, and lithium secondary batteries comprising the same

Inventors: Seong-Bae Kim (Incheon, KR); Woo-Seong Kim (Gyeonggi-do, KR); Ji-Jun Hong (Seoul, KR); Sung-Tae Koh (Chungcheongnam-do, KR); Yoon-Jeong Heo (Chungcheongnam-do, KR)
Assignees: Daejung Em Co., Ltd.; Kokam Co., Ltd.
H01M4/5825H01M4/505H01M4/525H01M10/0525H01M4/62H01M4/366Y02E60/122H01M4/364
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Quick Facts
Patent No.
US 8,927,153
App. No.
12/528,133
Granted
Jan 6, 2015
Kind
B2
Abstract

The present invention relates to a cathode active material for lithium secondary batteries with high safety, a method of preparing the same and lithium secondary batteries comprising the same. The cathode active material of the present invention comprises a lithium metal oxide secondary particle core portion formed by aggregation of lithium metal oxide primary particles; and a shell portion formed by coating the secondary particle core portion with an olivine-structured lithium iron phosphate oxide. The cathode active material of the present invention allows to manufacture lithium secondary batteries with improved safety, especially overcharge characteristics.

Claims (29)

1. A cathode active material for lithium secondary batteries, comprising:

a lithium metal oxide secondary particle core portion formed by aggregation of lithium metal oxide primary particles; and

a shell portion formed by coating the secondary particle core portion with an olivine-structured lithium iron phosphate oxide;

wherein a weight ratio of the olivine-structured lithium iron phosphate oxide to the core portion is 0.5% to 1.5%,

wherein the shell portion further includes a metal oxide of 1 to 100 nm size, and

wherein a weight ratio between the olivine-structured lithium iron phosphate oxide and the metal oxide is in the range 1:1 to 5:1.

2. The cathode active material for lithium secondary batteries according to claim 1 ,

wherein the lithium metal oxide is selected from the group consisting of LiCoO 2 , Li(Ni a Co b Al c )O 2 , 0<a<1, 0<b<1, 0<c<1, a+b+c=1, Li(Ni d —Co e —Mn f )O 2 , 0<d<1, 0<e<1, 0<f<1, d+e+f=1, LiMn 2 O 4 , and mixtures thereof.

3. The cathode active material for lithium secondary batteries according to claim 1 , wherein the secondary particle is spherical.

4. The cathode active material for lithium secondary batteries according to claim 1 , wherein the secondary particle has an average particle diameter of 7 to 15 μm.

5. The cathode active material for lithium secondary batteries according to claim 1 , wherein the olivine-structured lithium iron phosphate oxide has an average particle diameter of 1 μm or less.

6. The cathode active material for lithium secondary batteries according to claim 1 , wherein the metal oxide is selected from the group consisting of an aluminum oxide, a titanium oxide, a yttrium oxide, a magnesium oxide, a zinc oxide, a lithium metal oxide, and mixtures thereof.

7. The cathode active material for lithium secondary batteries according to claim 6 , wherein the lithium metal oxide of the shell portion is selected from the group consisting of a layered lithium composite metal oxide, a lithium cobalt oxide, a spinel-structured lithium manganese oxide, and mixtures thereof.

8. A cathode of lithium secondary batteries, comprising:

a cathode collector; and

a cathode active material layer formed on at least one surface of the cathode collector and including a cathode active material and a binder,

wherein the cathode active material is defined in claim 1 .

9. Lithium secondary batteries, each comprising:

a cathode;

an anode; and

a separator interposed between the cathode and the anode,

wherein the cathode is defined in claim 8 .

10. A method of preparing a cathode active material for lithium secondary batteries according to claim 1 , comprising:

(S1) sintering a metal hydroxide and a lithium salt to form the lithium metal oxide secondary particle core portion, in which the lithium metal oxide primary particles are aggregated;

(S2) dry-coating the core portion with the olivine-structured lithium iron phosphate oxide to form the shell portion outside of the core portion to form a resultant product; and

(S3) heating the resultant product;

wherein, in the step (S2), the shell portion is formed by dry-coating the core portion with a mixture of the olivine-structured lithium iron phosphate oxide and the metal oxide of 1 to 100 nm size.

11. The method of preparing a cathode active material for lithium secondary batteries according to claim 10 , wherein, in the step (S1), the metal hydroxide is prepared by coprecipitation.

12. The method of preparing a cathode active material for lithium secondary batteries according to claim 10 , wherein, in the step (S3), the heating is performed at 300 to 600° C. for 4 to 12 hours.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2025
From: SOLAREDGE TECHNOLOGIES KOREA LIMITED COMPANY
To: SEBANG LITHIUM BATTERY CO., LTD.
Reel/Frame 072446/0166 →
CHANGE OF ADDRESS Recorded May 25, 2023
From: KOKAM CO., LTD.
To: KOKAM CO., LTD.
Reel/Frame 063780/0044 →
CHANGE OF NAME Recorded May 22, 2023
From: KOKAM CO., LTD.
To: SOLAREDGE TECHNOLOGIES KOREA LIMITED COMPANY
Reel/Frame 063716/0705 →
CHANGE OF NAME Recorded Mar 21, 2023
From: KOKAM LIMITED COMPANY
To: SOLAREDGE TECHNOLOGIES KOREA LIMITED COMPANY
Reel/Frame 063120/0003 →
CHANGE OF LEGAL ENTITY Recorded Jul 8, 2022
From: KOKAM CO., LTD.
To: KOKAM LIMITED COMPANY
Reel/Frame 060614/0670 →
CHANGE OF ADDRESS Recorded Jul 8, 2022
From: KOKAM LIMITED COMPANY
To: KOKAM LIMITED COMPANY
Reel/Frame 061373/0510 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 2, 2019
From: DAEJUNG EM CO., LTD.
To: KOKAM CO., LTD.
Reel/Frame 047882/0926 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2009
From: KIM, SEONG-BAE; KIM, WOO-SEONG; HONG, JI-JUN; KOH, SUNG-TAE; HEO, YOON-JEONG
To: DAEJUNG EM CO., LTD.; KOKAM CO., LTD.
Reel/Frame 023128/0237 →
Priority Claims (1)
KR 10-2007-0109034 · Oct 29, 2007 · national
Continuity (1)
Related Publication 20100203388A1 · Aug 12, 2010