IP Library Granted Patent US 8,938,919
Granted Patent B2
US 8,938,919 · App. 12/796,466 · Granted Jan 27, 2015

Electrical connectors for solar modules

Inventors: Barry Cinnamon (Saratoga, CA); David Baker (San Jose, CA); Wilson W. Leong (San Carlos, CA); Alexander W. Au (Campbell, CA)
Assignee: Andalay Solar, Inc.
H01L31/05F24J2/5211F24J2/5245H01L31/0422H01L31/0482H01L31/0485F24J2/045F24J2002/4665F24J2002/5281Y02B10/20Y02E10/47Y02E10/50Y02B10/12
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Quick Facts
Patent No.
US 8,938,919
App. No.
12/796,466
Granted
Jan 27, 2015
Kind
B2
Abstract

A solar module is disclosed that has one or more integrated electrical connectors. In addition, a solar module electrical connector holder is disclosed that has resilient wing portions and axial portions that mate with a first connector window in a frame of a solar module and allow the position of an electrical connector to be moved one of vertically, horizontally and angularly with respect to the frame. In addition, a solar module frame is disclosed that has a first connector window in one of the side frame members that is capable of accepting an electrical connection so that the electrical connection is integrated into the frame of the solar module.

Claims (32)

1. A solar module, comprising:

a solar panel;

a frame having two side frame members and a top frame member and a bottom frame member connected together to form a frame that surrounds the solar panel;

a first connector window in one of the side frame members;

a first electrical connection being coupled to the first connector window so that the first electrical connection is integrated into the frame of the solar module; and

wherein the first electrical connection further comprises an electrical connector and a connector holder wherein the electrical connector is seated in the connector holder, the connector holder mates with the first connector window and the connector holder allows a position of the electrical connector to be moved one of vertically, horizontally, axially and angularly with respect to the frame.

2. The solar module of claim 1 further comprising a second connector window in the one of the side frame members adjacent to the first connector window, and a second electrical connection being coupled to the second connector window so that the first and second electrical connections are integrated into the frame of the solar module.

3. The solar module of claim 2 , wherein the first electrical connection is a female electrical connection and the second electrical connection is a male electrical connection that ensure the electrical connection to the solar module is properly made.

4. The solar module of claim 2 , the second electrical connection further comprises a second electrical connector and a second connector holder wherein the second electrical connector is seated in the second connector holder, the second connector holder mates with the second connector window and the second connector holder allows a position of the second electrical connector to be moved one of vertically, horizontally, axially and angularly with respect to the frame.

5. The solar module of claim 4 , wherein each of the respective connector holders further comprises a body portion, a first resilient wing portion attached to the body portion and a second resilient wing portion attached to the body portion wherein the first and second resilient wing portions mate with the respective connector window.

6. The solar module of claim 5 , wherein each connector holder further comprises a first axial portion attached to the respective body portion and a second axial portion attached to the respective body portion wherein the first and second axial portions permit the respective electrical connector to be moved axially within the respective connector holder.

7. The solar module of claim 1 , wherein the connector holder further comprises a body portion, a first resilient wing portion attached to the body portion and a second resilient wing portion attached to the body portion wherein the first and second resilient wing portions mate with the first connector window.

8. The solar module of claim 7 , wherein the connector holder further comprises a first axial portion attached to the body portion and a second axial portion attached to the body portion wherein the first and second axial portions permits the electrical connector to be moved axially within the connector holder.

9. A solar assembly, comprising:

a first solar module;

a second solar module electrically connected to the first solar module;

the first solar module further comprising a solar panel, a frame having two side frame members and a top frame member and a bottom frame member connected together to form a frame that surrounds the solar panel, a first connector window in one of the side frame members and a first electrical connection being coupled to the first connector window so that the first electrical connection is integrated into the frame of the solar module;

the second solar module further comprising a solar panel, a frame having two side frame members and a top frame member and a bottom frame member connected together to form a frame that surrounds the solar panel, a second connector window in one of the side frame members and a second electrical connection being coupled to the second connector window so that the second electrical connection is integrated into the frame of the solar module; and

wherein each respective electrical connection further comprises an electrical connector and a connector holder wherein the electrical connector is seated in the connector holder, the connector holder mates with the respective connector window and the connector holder allows a position of the electrical connector to be moved one of vertically, horizontally, axially and angularly with respect to the frame.

10. The solar assembly of claim 9 further comprising a third connector window in the one of the side frame members adjacent to the first connector window, and a third electrical connection being coupled to the third connector window so that the first and third electrical connections are integrated into the frame of the first solar module.

11. The solar assembly of claim 10 , wherein the first electrical connection is a female electrical connection and the third electrical connection is a male electrical connection that ensure the electrical connection to the solar module is properly made.

12. The solar assembly of claim 10 , wherein the third electrical connection further comprises a third electrical connector and a third connector holder wherein the third electrical connector is seated in the third connector holder, the third connector holder mates with the third connector window and the third connector holder allows a position of the third electrical connector to be moved one of vertically, horizontally, axially and angularly with respect to the frame.

13. The solar assembly of claim 12 , wherein each of the respective connector holders further comprises a body portion, a first resilient wing portion attached to the body portion and a second resilient wing portion attached to the body portion wherein the first and second resilient wing portions mate with the respective connector window.

14. The solar assembly of claim 13 , wherein each of the respective connector holders further comprises a first axial portion attached to the body portion and a second axial portion attached to the body portion wherein the first and second axial portions permits the respective electrical connector to be moved axially within the respective connector holder.

15. The solar assembly of claim 9 , wherein each of the respective connector holders further comprises a body portion, a first resilient wing portion attached to the body portion and a second resilient wing portion attached to the body portion wherein the first and second resilient wing portions mate with the respective connector window.

16. The solar assembly of claim 15 , wherein each of the respective connector holders further comprises a first axial portion attached to the body portion and a second axial portion attached to the body portion wherein the first and second axial portions permits the respective electrical connector to be moved axially within the respective connector holder.

17. A solar module electrical connector holder, comprising:

a body portion;

a first resilient wing portion attached to the body portion;

a second resilient wing portion attached to the body portion;

wherein the first and second resilient wing portions mate with a first connector window in a frame of a solar module and allow the position of an electrical connector to be moved one of vertically, horizontally and angularly with respect to the frame, and

a first axial portion attached to the body portion and a second axial portion attached to the body portion wherein the first and second axial portions permits an electrical connector to be moved axially within the connector holder.

Assignments (2)
LICENSE Recorded Jul 19, 2012
From: WESTINGHOUSE SOLAR, INC.; ANDALAY SOLAR, INC.
To: ZEP SOLAR, INC.
Reel/Frame 028586/0116 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2010
From: CINNAMON, BARRY; BAKER, DAVID; LEONG, WILSON W.; AU, ALEXANDER W.
To: ANDALAY SOLAR, INC.
Reel/Frame 024934/0609 →
Continuity (2)
Continuation In Part 11859724 · Sep 21, 2007
Related Publication 20110220180A1 · Sep 15, 2011