IP Library Granted Patent US 8,940,173
Granted Patent B2
US 8,940,173 · App. 12/995,160 · Granted Jan 27, 2015

Membranes with functionalized carbon nanotube pores for selective transport

Inventors: Olgica Bakajin (San Leandro, CA); Aleksandr Noy (Belmont, CA); Francesco Fornasiero (Oakland, CA); Hyung Gyu Park (Zurich, CH); Jason K. Holt (San Francisco, CA); Sangil Kim (Livermore, CA)
Assignee: Lawrence Livermore National Security, LLC
C02F1/44B01D53/228B01D61/025B01D61/027B01D67/0072B01D67/0079B01D69/148B01D71/02B01D71/021B01D71/024B01D71/027B82Y30/00A61M1/34B01D2256/10B01D2256/22B01D2256/24B01D2257/102B01D2257/504B01D2323/36B01D2325/18C02F1/442C02F2103/08C02F2305/08Y02C10/10
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Quick Facts
Patent No.
US 8,940,173
App. No.
12/995,160
Granted
Jan 27, 2015
Kind
B2
Abstract

Provided herein composition and methods for nanoporous membranes comprising single walled, double walled, or multi-walled carbon nanotubes embedded in a matrix material. Average pore size of the carbon nanotube can be 6 nm or less. These membranes are a robust platform for the study of confined molecular transport, with applications in liquid and gas separations and chemical sensing including desalination, dialysis, and fabric formation.

Claims (29)

1. A membrane comprising an array of carbon nanotubes functionalized on at least one end of at least one of the nanotubes with from about 5% to about 100% of the sites available for functionalization are functionalized with members of a first group and optionally the remainder of the sites available for functionalization remain free of functionalization or are functionalized with members of a second group, wherein the nanotubes have average pore size of about 6 nm or less and a matrix material disposed between the nanotubes, and wherein the members of the first group are selected from the group consisting of a polyamide, a polyethylene glycol polymer, a dendrimer or a polyelectrolyte, and the members of the second group are functionalized with a charged group or an uncharged group.

2. The membrane of claim 1 , wherein substantially all of the nanotubes of the array are substantially vertically-aligned.

3. The membrane of claim 1 , wherein the members of the first are the same or different from each other and the members of the second group functionalizing the membrane are the same or different from each other.

4. The membrane of claim 1 , wherein the members of the second group functionalizing the nanotubes are selected from the group consisting of an acidic group, a basic group, or a permanent charged group.

5. The membrane of claim 4 , wherein the members of the second group comprise at least one of a carboxylic acid, a sulfonic acid, a phosphonic acid, an amine, and an amide.

6. The membrane of claim 1 , wherein the carbon nanotubes are single wall or double-wall nanotubes.

7. The membrane of claim 1 , wherein more than 10% of the second group are free of catalyst nanoparticles used for carbon nanotube formation.

8. The membrane of claim 1 , wherein the array comprises a tube areal density of at least 4×10 10 /square centimeter.

9. The membrane of claim 1 , wherein the at least one nanotube has a height of about 0.1 microns to about 500 microns; about 5 microns to about 250 microns; and about 0.1 micron to about 5 microns.

10. The membrane of claim 1 , wherein the nanotubes are substantially the same height or of substantially different height.

11. The membrane of claim 1 , wherein the matrix material is selected from the group consisting of inorganic material and polymeric material.

12. The membrane of claim 1 , wherein the matrix material is selected from the group consisting of ceramic, silicon nitride, polymer, and TEOS oxide.

13. The membrane of claim 1 , wherein the matrix material has negligible molecular permeability or is a rigid material.

14. The membrane of claim 1 , wherein the matrix material has selective molecular permeability.

15. The membrane of claim 1 , wherein the membrane has a thickness of about 0.1 microns to about 2 microns or about 400 nm to about 800 nm.

16. The membrane of claim 1 , wherein the matrix material encapsulates the carbon nanotubes or conformally coats the carbon nanotubes.

17. The membrane of claim 1 , wherein the matrix material is free of gaps between the outer surface of the nanotubes and the matrix material.

18. The membrane of claim 1 , wherein the membrane does not fracture when tested with a one atmosphere pressure drop.

19. The membrane of claim 1 , wherein the membrane does not pass 100 nm fluorescently-labeled polystyrene beads or 25 nm fluorescently-labeled polystyrene beads.

20. The membrane of claim 1 , wherein the membrane does not pass 2 nm, 5 nm, or 10 nm gold nanoparticles.

21. The membrane of claim 1 , wherein the gaps are high aspect ratio gaps of at least about 100 length/diameter or about 1,000 length/diameter or less.

22. The membrane of claim 1 , wherein the membrane provides a gas selectivity relative to helium which is higher than that from a Knudsen model.

23. The membrane of claim 1 , wherein the at least one nanotube has a height of about 5 microns to about 250 microns.

24. The membrane of claim 1 , wherein the at least one nanotube has a height from about 0.1 micron to about 5 microns.

25. A membrane for an enhanced transport of a desalted water from a salted water comprising: a substantially vertically-aligned array of carbon nanotubes, wherein the nanotubes have average pore size of about 1-2 nm and with from about 5% to about 100% of the sites available for functionalization on the nanotubes are functionalized with members of a first group and optionally the remainder of the sites available for functionalization on the nanotubes remain free of functionalization or are functionalized with members of a second group, wherein the members of the first group are selected from the group consisting of a polyamide, a polyethylene glycol polymer, a dendrimer or a polyelectrolyte and the members of the second group are functionalized with a charged group or an uncharged group.

26. A membrane of claim 25 , wherein the nanotubes have a charge density of about 1-3 mM.

27. A chip comprising a plurality of membranes of any of claim 1 , 25 or 26 .

28. A method of separating an analyte from a fluid by passing the fluid containing the analyte through the membranes of any of claim 1 , or 26 .

29. The method of claim 28 , wherein the fluid is sea water, waste water, industrial stream, blood, urine, saliva, or plasma.

Assignments (2)
CONFIRMATORY LICENSE Recorded Aug 29, 2011
From: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 026819/0852 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2011
From: BAKAJIN, OLGICA; NOY, ALEKSANDR; FORNASIERO, FRANCESCO; PARK, HYUNG GYU; HOLT, JASON K.; KIM, SANGIL
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Reel/Frame 026402/0699 →
Continuity (2)
Provisional Application 61056940 · May 29, 2008
Related Publication 20110220574A1 · Sep 15, 2011