IP Library Granted Patent US 8,946,132
Granted Patent B2
US 8,946,132 · App. 13/184,974 · Granted Feb 3, 2015

Controlled release of surfactants for enhanced oil recovery

Inventors: Yun Chea Chang (Dhahran, SA); Mazen Kanj (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
C09K8/584C09K8/588C09K2208/10
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Quick Facts
Patent No.
US 8,946,132
App. No.
13/184,974
Granted
Feb 3, 2015
Kind
B2
Abstract

A controlled release composition comprising an aqueous sulfonate solution; an anionic surfactant; and a salt selected from aluminum nitrate nanohydrate, calcium chloride dehydrate, magnesium chloride hexahydrate, cobalt chloride hexahydrate, and other metal salts. Methods of delivering a controlled release of surfactants composition, the method comprising the steps of: delivering a solution into a reservoir, the solution comprising an aqueous sulfonate solution; an anionic surfactant; and a salt selected from aluminum nitrate nanohydrate, calcium chloride dehydrate, magnesium chloride hexahydrate, cobalt chloride hexahydrate, and other metal salts; and delivering water to the reservoir.

Claims (40)

1. A composition useful for controlling the release of an anionic sulfonate surfactant during a hydrocarbon recovery operation, the composition comprising an aqueous solution of a sulfonate surfactant, where the sulfonate surfactant is an alkyl benzene sulfonate, with dispersed particles of a salt of the sulfonate surfactant,

where the sulfonate surfactant salt particles are operable to control the release of the sulfonate surfactant into the sulfonate surfactant aqueous solution and have a mean particle size of less than 200 nanometers (nm) in the dispersion, and

where the sulfonate surfactant salt has a solubility in water of less than about 300 parts-per-million (ppm) at room temperature.

2. The composition of claim 1 where the sulfonate surfactant salt particles further comprise a polymer selected from the group consisting of partially hydrolyzed polyacrylamide, xanthan gum, polyvinylpyrrolidone and combinations thereof.

3. The composition of claim 1 where the particles of sulfonate surfactant salt have a mean particle size in a range of from about 50 nm to about 120 nm.

4. The composition of claim 1 where the sulfonate surfactant salt has a solubility in water in a range of from about 50 ppm to about 110 ppm at room temperature.

5. A composition useful for controlling the release of an anionic sulfonate surfactant during a hydrocarbon recovery operation, the composition made by combining a sulfonate surfactant, where the sulfonate surfactant is an alkyl benzene sulfonate, in a range of from about 0.05 weight percent to about 5 weight percent of the composition, a metal salt selected from the group consisting of aluminum nitrate nanohydrate, calcium chloride dehydrate, magnesium chloride hexahydrate, cobalt chloride hexahydrate and combinations thereof in a range of from about 0.05 weight percent to about 5 weight percent of the composition, and water in a range of from about 88 weight percent to about 99 weight percent of the composition such that an aqueous solution of a sulfonate surfactant with dispersed particles of a salt of the sulfonate surfactant forms,

where the sulfonate surfactant salt particles are operable to control the release of the sulfonate surfactant into the sulfonate surfactant aqueous solution and have a mean particle size of less than 200 nanometers (nm) in the dispersion, and

where the sulfonate surfactant salt has a solubility in water of less than about 300 parts-per-million (ppm) at room temperature.

6. The composition of claim 5 where the composition is further made by combining a polymer selected from the group consisting of partially hydrolyzed polyacrylamide, xanthan gum, polyvinylpyrrolidone and combinations thereof in a range of from about 0.1 weight percent to about 2 weight percent of the composition.

7. The composition of claim 5 where the composition is made by first combining the polymer and the metal salt at a temperature in a range of from about 0° C. to about 120° C. to form a polymer/salt mixture and then combining the polymer/salt mixture with the remaining components at a temperature during combination in a range of from about 0° C. to about 90° C.

8. The composition of claim 5 where the sulfonate surfactant salt has a mean particle size in a range of from about 50 nm to about 120 nm.

9. The composition of claim 5 where the sulfonate surfactant salt has a solubility in water in a range of from about 50 ppm to about 110 ppm at room temperature.

10. A method for treating a hydrocarbon containing formation, the method comprising the steps of:

injecting a composition useful for controlling the release of an anionic sulfonate surfactant during a hydrocarbon recovery operation into the hydrocarbon containing formation;

maintaining the injected composition in the hydrocarbon containing formation for a time in a range of from about an hour to about 1,000 hours; and

injecting water into the hydrocarbon containing formation;

where the injected composition comprises an aqueous solution of a sulfonate-surfactant, where the sulfonate surfactant is an alkyl benzene sulfonate, with dispersed particles of a salt of the sulfonate surfactant,

where the sulfonate surfactant salt particles are operable to control the release of the sulfonate surfactant into the sulfonate surfactant aqueous solution and have a mean particle size of less than 200 nanometers (nm) in the dispersion, and

where the sulfonate surfactant salt has a solubility in water of less than about 300 parts-per-million (ppm) at room temperature.

11. The method of claim 10 where the sulfonate surfactant salt particles further comprise a polymer selected from the group consisting of partially hydrolyzed polyacrylamide, xanthan gum, polyvinylpyrrolidone and combinations thereof.

12. The method of claim 10 where the sulfonate surfactant salt has a mean particle size in a range of from about 50 nm to about 120 nm.

13. The method of claim 10 where the sulfonate surfactant salt has a solubility in water in a range of from about 50 ppm to about 110 ppm at room temperature.

14. The method of claim 10 where the injecting of the composition useful for controlling the release of an anionic sulfonate surfactant during a hydrocarbon recovery operation into the hydrocarbon containing formation causes the particles of the salt of the sulfonate surfactant to precipitate in the hydrocarbon containing formation.

15. The composition of claim 1 where the alkyl benzene sulfonate is a dodecyl benzene sulfonate.

16. The composition of claim 5 where the alkyl benzene sulfonate is a dodecyl benzene sulfonate.

17. The method of claim 10 where the alkyl benzene sulfonate is a dodecyl benzene sulfonate.

18. A composition useful for controlling the release of an anionic sulfonate surfactant during a hydrocarbon recovery operation, the composition comprising an aqueous solution of a sulfonate surfactant, where the sulfonate surfactant consists essentially of a combination of an alkyl sulfonate and an alkyl benzene sulfonate, with dispersed particles of a salt of the sulfonate surfactant,

where the sulfonate surfactant salt particles are operable to control the release of the sulfonate surfactant into the sulfonate surfactant aqueous solution and have a mean particle size of less than 200 nanometers (nm) in the dispersion, and

where the sulfonate surfactant salt has a solubility in water of less than about 300 parts-per-million (ppm) at room temperature.

19. A composition useful for controlling the release of an anionic sulfonate surfactant during a hydrocarbon recovery operation, the composition made by combining a sulfonate surfactant, where the sulfonate surfactant consists essentially of a combination of an alkyl sulfonate and an alkyl benzene sulfonate, in a range of from about 0.05 weight percent to about 5 weight percent of the composition, a metal salt selected from the group consisting of aluminum nitrate nanohydrate, calcium chloride dehydrate, magnesium chloride hexahydrate, cobalt chloride hexahydrate and combinations thereof in a range of from about 0.05 weight percent to about 5 weight percent of the composition, and water in a range of from about 88 weight percent to about 99 weight percent of the composition such that an aqueous solution of a sulfonate surfactant with dispersed particles of a salt of the sulfonate surfactant forms,

where the sulfonate surfactant salt particles are operable to control the release of the sulfonate surfactant into the sulfonate surfactant aqueous solution and have a mean particle size of less than 200 nanometers (nm) in the dispersion, and

where the sulfonate surfactant salt has a solubility in water of less than about 300 parts-per-million (ppm) at room temperature.

20. A method for treating a hydrocarbon containing formation, the method comprising the steps of:

injecting a composition useful for controlling the release of an anionic sulfonate surfactant during a hydrocarbon recovery operation into the hydrocarbon containing formation;

maintaining the injected composition in the hydrocarbon containing formation for a time in a range of from about an hour to about 1,000 hours; and

injecting water into the hydrocarbon containing formation;

where the injected composition comprises an aqueous solution of a sulfonate-surfactant, where the sulfonate surfactant consists essentially of a combination of an alkyl sulfonate and an alkyl benzene sulfonate, with dispersed particles of a salt of the sulfonate surfactant,

where the sulfonate surfactant salt particles are operable to control the release of the sulfonate surfactant into the sulfonate surfactant aqueous solution and have a mean particle size of less than 200 nanometers (nm) in the dispersion, and

where the sulfonate surfactant salt has a solubility in water of less than about 300 parts-per-million (ppm) at room temperature.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2012
From: CHANG, YUN CHEA; KANJ, MAZEN
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 028412/0397 →
Continuity (1)
Related Publication 20130023450A1 · Jan 24, 2013