IP Library Granted Patent US 8,968,457
Granted Patent B2
US 8,968,457 · App. 13/616,475 · Granted Mar 3, 2015

Cationic minimal tracking asphalt emulsion

Inventor: Barry Payne (Tuscaloosa, AL)
Assignee: Hunt Refining Company
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Quick Facts
Patent No.
US 8,968,457
App. No.
13/616,475
Granted
Mar 3, 2015
Kind
B2
Abstract

The cationic asphalt material of the present invention has minimal tracking, fast drying bonding to material and allows for quick turn around in road construction. It has been designed as a joint sealer that can be used successfully as a tack coat or fog seal. The fast drying bonding material allows plant mix asphalt to be put clown in minutes from initial application.

Claims (52)

1. A composition for use in asphalt paving comprising:

a tack coat that is fast drying with minimal tracking properties comprising:

a. from about 40 wt % to about 70 wt % asphalt composition,

b. from about 30 wt % to about 60 wt % water,

c. from about 0.1 wt % to about 10 wt % latex polymer,

d. from about 0.05 wt % to about 1.0 wt % sodium chloride,

e. from about 0.21 wt % to about 0.5 wt % surfactant, and

f. from about 0.1 wt % to about 1.0 wt % muriatic acid, wherein said composition is a cationic emulsion.

2. A composition as described in claim 1 wherein said polymer comprises 3 wt % to 6 wt %.

3. A composition as described in claim 1 wherein said asphalt composition comprises 50 wt % to 70 wt %.

4. A composition as described in claim 3 having a viscosity at 77 degrees F. according to AASHTO T59 of 30 to 400 seconds.

5. A composition as described in claim 1 wherein said surfactant is blended with muriatic acid at 20 Baume strength in a vat of water.

6. A composition as described in claim 1 having a viscosity at 77 degrees F. according to AASHTO T59 of 30 to 400 seconds.

7. A composition as described in claim 1 having a sieve test according to AASHTO T59 of 0.1 wt %.

8. A composition as described in claim 1 further comprising from about 0.01 wt % to about 6 wt % crude oil distillate.

9. A composition as described in claim 8 having a sieve test according to AASHTO T59 of 0.1 wt %.

10. A composition as described in claim 8 having a viscosity at 77 degrees F. according to AASHTO T59 of 30 to 400 seconds.

11. A composition as described in claim 10 having a sieve test according to AASHTO T59 of 0.1 wt %.

12. A composition as described in claim 8 wherein said surfactant is blended with muriatic acid at 20 Baume strength in a vat of water.

13. A composition as described in claim 8 which breaks and leaves a residue having Penetration 100 g. 5 sec. at 77 degrees F. according to AASHTO T49 of 45-90.

14. A composition as described in claim 8 which breaks and leaves a residue having ductility at 77 degrees F. according to AASHTO T51 of 60 centimeters minimum.

15. A composition as described in claim 8 which breaks and leaves a residue having elastic recovery at 50 degrees F. according to AASHTO 301 of 50 wt % minimum.

16. A composition as described in claim 11 which breaks and leaves a residue having: Penetration 100 g. 5 sec. at 77 degrees F. according to AASHTO T49 of 45-90; ductility at 77 degrees F. according to AASHTO T51 of 60 centimeters minimum; and elastic recovery at 50 degrees F. according to AASHTO 301 of 50 wt % minimum.

17. The composition as described in claim 1 wherein said surfactant is a cationic emulsifier.

18. A method for bonding together two strips of asphalt utilizing a cationic minimal tracking tack coat comprising the steps of:

a. laying a first strip of asphalt;

b. applying a fast drying, minimal tracking tack coat to the first strip of asphalt, the tack coat comprising:

from about 40 wt % to about 70 wt % asphalt composition,

from about 30 wt % to about 60 wt % water,

from about 0.1 wt % to about 10 wt % latex polymer,

from about 0.05 wt % to about 1.0 wt % sodium chloride,

from about 0.21 wt % to about 0.5 wt % surfactant, and

from about 0.1 wt % to about 1.0 wt % muriatic acid, wherein said composition is a cationic emulsion; and

c. laying a second strip of asphalt on the tack coat applied to the first strip of asphalt.

19. A composition for utilization in asphalt paving comprising:

a joint sealant that is fast drying with minimal tracking properties joining two adjacent two strips of asphalt, said joint sealant comprising:

a. from about 40 wt % to about 70 wt % asphalt composition,

b. from about 30 wt % to about 60 wt % water,

c. from about 0.1 wt % to about 10 wt % latex polymer,

d. from about 0.05 wt % to about 1.0 wt % sodium chloride,

e. from about 0.21 wt % to about 0.5 wt % surfactant, and

f. from about 0.1 wt % to about 1.0 wt % muriatic acid, wherein said composition is a cationic emulsion.

20. A method for bonding together two strips of asphalt utilizing a cationic minimal tracking joint sealant comprising the steps of:

a. laying a first pass of asphalt;

b. laying a second pass of asphalt;

c. applying a joint sealant between the first pass of asphalt and the second pass of asphalt, the joint sealant comprising:

from about 40 wt % to about 70 wt % asphalt composition,

from about 30 wt % to about 60 wt % water,

from about 0.1 wt % to about 10 wt % latex polymer,

from about 0.05 wt % to about 1.0 wt % sodium chloride,

from about 0.21 wt % to about 0.5 wt % surfactant, and

from about 0.1 wt % to about 1.0 wt % muriatic acid, wherein said composition is a cationic emulsion.

Assignments (4)
SECURITY INTEREST Recorded May 17, 2019
From: HUNT REFINING COMPANY
To: UMB BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 049207/0855 →
RELEASE OF SECURITY INTEREST Recorded May 16, 2019
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: HUNT REFINING COMPANY; HUNT SOUTHLAND REFINING COMPANY, LLC; HUNT CRUDE OIL SUPPLY COMPANY, LLC; EAST MISSISSIPPI PIPELINE COMPANY, LLC; ALABAMA BULK TERMINAL COMPANY, LLC
Reel/Frame 049199/0849 →
SECURITY AGREEMENT Recorded Feb 24, 2014
From: HUNT REFINING COMPANY; HUNT SOUTHLAND REFINING COMPANY; HUNT CRUDE OIL SUPPLY COMPANY; ALABAMA BULK TERMINAL COMPANY, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 032328/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2012
From: PAYNE, BARRY
To: HUNT REFINING COMPANY
Reel/Frame 028968/0610 →
Continuity (1)
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