IP Library › Granted Patent US 8,968,929
Granted Patent B2
US 8,968,929 · App. 12/842,224 · Granted Mar 3, 2015

Silicon clathrate anodes for lithium-ion batteries

Inventors: Kwai S. Chan (San Antonio, TX); Candace K. Chan (San Antonio, TX); Wuwei Liang (San Antonio, TX)
Assignee: Southwest Research Institute
H01M4/134H01M4/1395H01M10/0525Y02E60/122
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Quick Facts
Patent No.
US 8,968,929
App. No.
12/842,224
Granted
Mar 3, 2015
Kind
B2
Abstract

The present disclosure is directed at an electrode and methods for forming such electrode for a battery wherein the electrode comprises silicon clathrate. The silicon clathrate may include silicon clathrate Si 46 containing an arrangement of 20-atom and 24-atom cages fused together through 5 atom pentagonal rings and/or silicon clathrate Si 34 containing an arrangement of 20-atom and 28-atom cages fused together through 5 atom pentagonal rings. The silicon clathrate may be present as particles having a largest linear dimension in the range of 0.1 μm to 100.0 μm.

Claims (22)

1. An electrode for a battery wherein said electrode comprises silicon clathrate Si 46 or Si 34 having a volume expansion of less than or equal to 12.0% upon lithiation of said silicon clathrate.

2. The electrode of claim 1 wherein said silicon clathrate comprises silicon clathrate Si 46 containing an arrangement of 20-atom and 24-atom cages fused together through 5 atom pentagonal rings.

3. The electrode of claim 1 wherein said silicon clathrate comprises silicon clathrate Si 34 containing an arrangement of 20-atom and 28-atom cages fused together through 5 atom pentagonal rings.

4. The electrode of claim 1 wherein said silicon clathrate comprises particles having a largest linear dimension in the range of 0.1 μm to 100.0 μm.

5. The electrode of claim 1 wherein said silicon clathrate comprises particles having a spherical geometry having a largest linear dimension of 0.1 μm to 100.0 μm.

6. The electrode of claim 1 wherein said electrode comprises a metal substrate and said silicon clathrate is present on the surface of said metal substrate.

7. The electrode of claim 6 wherein said silicon clathrate is present on said surface of said metal substrate at a thickness of 0.1 μm to 50.0 μm.

8. The electrode of claim 1 wherein said silicon clathrate is combined with a polymeric binder wherein said silicon clathrate is present in said binder at a level of 50.0-95.0% by weight.

9. The electrode of claim 1 including an electrically conductive additive.

10. The electrode of claim 1 wherein said electrode comprises an anode electrode in a Li battery.

11. The electrode of claim 1 wherein said electrode comprises an anode electrode in a Li-ion battery.

12. A lithium-ion battery comprising an anode containing silicon clathrate Si 46 or Si 34 , a cathode and an electrolyte wherein the anode has a volume expansion of less than or equal to 12.0% upon lithiation of said silicon clathrate.

13. The lithium-ion battery of claim 12 wherein said silicon clathrate comprises silicon clathrate Si 46 containing an arrangement of 20-atom and 24-atom cages fused together through 5 atom pentagonal rings.

14. The lithium-ion battery of claim 12 wherein said silicon clathrate comprises silicon clathrate Si 34 containing an arrangement of 20-atom and 28-atom cages fused together through 5 atom pentagonal rings.

15. The lithium-ion battery of claim 12 wherein said silicon clathrate comprises particles having a largest linear dimension in the range of 0.1 μm to 100.0 μm.

16. The lithium-ion battery of claim 12 wherein said silicon clathrate comprises particles having a spherical geometry having a largest linear dimension of 0.1 μm to 100.0 μm.

17. The lithium-ion battery of claim 12 wherein said anode comprises a metal substrate and said silicon clathrate is present on the surface of said metal substrate.

18. The lithium-ion battery of claim 17 wherein said silicon clathrate is present on said surface of said metal substrate at a thickness of 0.1 μm to 50.0 μm.

19. An electrode for a battery wherein said electrode comprises silicon clathrate Si 46 containing an arrangement of 20-atom and 24-atom cages fused together through 5 atom pentagonal rings and wherein said silicon clathrate comprises particles having a largest linear dimension in the range of 0.1 μm to 100.0 μm and a volume expansion of less than or equal to 12.0% upon lithiation of said silicon clathrate.

20. The electrode of claim 19 wherein said silicon clathrate comprises particles having a spherical geometry.

21. The electrode of claim 19 wherein said electrode comprises a metal substrate and said silicon clathrate is present on the surface of said metal substrate.

22. A method of forming an electrode comprising combining silicon clathrate Si 46 or Si 34 in a polymeric binder and forming an electrode wherein said silicon clathrate is present in said binder at a level of 50.0-95.0% by weight and wherein said silicon clathrate is present as particles having a largest linear dimension in the range of 0.1 μm to 100.0 μm and a volume expansion of less than or equal to 12.0% upon lithiation of said silicon clathrate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2010
From: CHAN, CANDACE K.
To: SOUTHWEST RESEARCH INSTITUTE
Reel/Frame 024931/0596 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2010
From: CHAN, KWAI S.; LIANG, WUWEI
To: SOUTHWEST RESEARCH INSTITUTE
Reel/Frame 024932/0353 →
Continuity (1)
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