IP Library Granted Patent US 8,993,113
Granted Patent B2
US 8,993,113 · App. 13/204,277 · Granted Mar 31, 2015

Graphene aerogels

Inventors: Peter J. Pauzauskie (Oakland, CA); Marcus A. Worsley (Hayward, CA); Theodore F. Baumann (Discover Bay, CA); Joe H. Satcher, Jr. (Patterson, CA); Juergen Biener (San Leandro, CA)
Assignee: Lawrence Livermore National Security, LLC
B82Y30/00B82Y40/00C01B31/00C01B31/0484C01B31/10C01P2006/12
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,993,113
App. No.
13/204,277
Granted
Mar 31, 2015
Kind
B2
Abstract

Graphene aerogels with high conductivity and surface areas including a method for making a graphene aerogel, including the following steps: (1) preparing a reaction mixture comprising a graphene oxide suspension and at least one catalyst; (2) curing the reaction mixture to produce a wet gel; (3) drying the wet gel to produce a dry gel; and (4) pyrolyzing the dry gel to produce a graphene aerogel. Applications include electrical energy storage including batteries and supercapacitors.

Claims (33)

1. A composition comprising at least one graphene aerogel comprising a three-dimensional structure of graphene sheets, wherein the graphene sheets are directly chemically crosslinked with each other by covalent carbon bonds.

2. The composition of claim 1 , wherein the atomic oxygen content is 5% or less.

3. The composition of claim 1 , wherein the graphene sheets are randomly oriented.

4. The composition of claim 1 , wherein the sheets have lateral dimensions of at least 200 nm.

5. The composition of claim 1 , wherein the graphene sheet surfaces are substantially free of carbon nanoparticles.

6. The composition of claim 1 , wherein the composition is mesoporous.

7. The composition of claim 1 , wherein the composition has a peak pore diameter of about 2 nm to about 50 nm.

8. The composition of claim 1 , wherein the composition comprises a monolith.

9. The composition of claim 1 , wherein the composition has a surface area of 500 m 2 /g or more and has an electrical conductivity of 20 S/m or more.

10. A composition comprising at least one graphene aerogel monolith, wherein the monolith has an electrical conductivity of at least about 25 S/m, and wherein the graphene aerogel monolith comprises a network of graphene sheets directly chemically crosslinked with each other by sp 2 carbon bonds.

11. The composition of claim 10 , wherein the conductivity is at least 55 S/m.

12. The composition of claim 10 , wherein the conductivity is at least 87 S/m.

13. The composition of claim 10 , wherein the BET surface area is at least 584 m 2 /g.

14. The composition of claim 10 , wherein the BET surface area is at least 762 m 2 /g.

15. The composition of claim 10 , wherein the mesopore volume is at least 2.9 cm 3 /g.

16. The composition of claim 10 , wherein the mesopore volume is at least 3.3 cm 3 /g.

17. The composition of claim 10 , wherein the mesopore volume is at least 2.9 cm 3 /g, the BET surface area is at least 584 m 2 /g, and the conductivity is at least 25 S/m.

18. The composition of claim 10 , wherein the composition shows in x-ray diffraction a broad peak from about 12° to about 20° and a sharper feature at about 28°.

19. The composition of claim 10 , wherein the composition shows in x-ray diffraction no significant peaks for an amorphous structure.

20. The composition of claim 10 , wherein the atomic oxygen content is 5% or less.

21. The composition of claim 10 , wherein the aerogel comprises graphene sheets which are randomly oriented, and wherein the graphene sheets comprises single-layered and few-layered graphene.

22. The composition of claim 10 , wherein the aerogel comprises graphene sheets which have lateral dimensions of at least 200 nm.

23. The composition of claim 10 , wherein the aerogel comprises graphene sheet for which the surfaces are substantially free of carbon nanoparticles.

24. The composition of claim 10 , wherein the aerogel is mesoporous.

25. The composition of claim 10 , wherein the aerogel has a peak pore diameter of about 2 nm to about 50 nm.

26. The composition of claim 1 , wherein the graphene aerogel has a elastic modulus of 10 MPa or more.

27. A device comprising a composition according to claim 1 .

28. A device according to claim 27 , wherein the device is a capacitor, a battery, an electrode, a sensor, an actuator, a membrane, a catalyst support, or a hydrogen storage device.

29. The composition of claim 1 , wherein less than 10% of the graphene sheets in the graphene aerogel are interconnected only by physical crosslinks.

30. The composition of claim 1 , wherein less than 5% of the graphene sheets in the graphene aerogel are interconnected only by physical crosslinks.

31. The composition of claim 1 , wherein less than 1% of the graphene sheets in the graphene aerogel are interconnected only by physical crosslinks.

32. The composition of claim 1 , wherein at least 70% of the covalent carbon bonds crosslinking the graphene sheets are sp 2 bonds.

33. The composition of claim 1 , wherein at least 90% of the covalent carbon bonds crosslinking the graphene sheets are sp 2 bonds.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2011
From: PAUZAUSKIE, PETER J.; WORSLEY, MARCUS A.; BAUMANN, THEODORE F.; SATCHER, JR., JOE H.; BIENER, JUERGEN
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Reel/Frame 027049/0506 →
CONFIRMATORY LICENSE Recorded Oct 6, 2011
From: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 027024/0297 →
Continuity (3)
Provisional Application 61371442 · Aug 6, 2010
Provisional Application 61466530 · Mar 23, 2011
Related Publication 20120034442A1 · Feb 9, 2012