IP Library Granted Patent US 8,997,664
Granted Patent B2
US 8,997,664 · App. 13/725,110 · Granted Apr 7, 2015

Gasification combustion system

Inventors: Ron Broglio (Vandiver, AL); Hanwei Zhang (Princeton, NJ); Robert Barker (Hockessin, DE); Stephen Goff (Allentown, PA)
Assignee: Covanta Energy, LLC
F23G5/027F23G5/38F23G5/50F23N3/00F23N5/02F23G5/16F23G2202/103F23G2202/106F23G2205/10F23G2205/121F23G2206/10F23G2207/20F23G2900/00001F23G2900/50001
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Quick Facts
Patent No.
US 8,997,664
App. No.
13/725,110
Granted
Apr 7, 2015
Kind
B2
Abstract

A two stage refuse gasification combustion system for processing refuse is disclosed. The system may contain features such as an advancer, a first and second gasifier, a gas regulator, and a post combustor. Additionally, methods for regulating gas and advancing refuse through a two stage refuse gasification combustion system are disclosed.

Claims (30)

1. A two stage refuse gasification combustion system for processing refuse comprising an advancer, a first and second gasifier, a first gas regulator, a central controller, and a post combustor, wherein:

said advancer comprises a means for moving the refuse from the first gasifier to the second gasifier;

said post combustor comprises a connection to the first and second gasifier;

said first gas regulator comprises an input port for receiving gas, an output port for outputting gas, and valves for regulating gas flow in the system;

said second gasifier completes combustion of unreacted carbon received from the first gasifier and wherein hot combustion gas from the second gasifier is recirculated to the first gasifier; and

said central controller contains software for causing the controller to perform the steps of:

controlling the speed of the advancer;

controlling the flow rate of gas through a first and second gas splitter; and

controlling the positioning of the valves in the first gas regulator.

2. The system of claim 1 wherein the post combustor comprises an ash collector designed to receive fly ash and heavy weight particles, wherein said ash collector is connected to the second gasifier for directing the fly ash and heavy weight particles into the second gasifier.

3. The system of claim 2 wherein the ash collector has a conical or cyclone shape.

4. The system of claim 1 comprising an input having an opening formed by an outer housing for receiving said refuse.

5. The system of claim 1 further comprising a first gas hopper fluidly connected to the first gas splitter and the first gasifier, wherein said first gas splitter is connectable to a gas source for receiving gas external from the system, and said first gasifier comprises a sloped top for directing gas into the post combustor.

6. The system of claim 5 further comprising:

a flue connected to the post combustor, wherein said flue comprises a valve operable to allow gas to escape the system when the valve is in a first position or cause at least some of the gas to recirculate when the valve is in a second position; and

a second gas regulator for directing gas through the system, wherein said second gas regulator comprises:

a connection with the flue to receive recirculated gas from the flue;

a controller to control the position of the valve;

a connection to the gas source to allow the second gas regulator to receive gas external from the system;

a gas output connected to the first gas regulator to direct gas into the first gas regulator; and

a valve and valve controller to control how much gas from the flue and the gas source flows through the gas output.

7. The system of claim 5 further comprising a second gas hopper fluidly connected to the second gas splitter and the second gasifier, wherein said second gas splitter is connectable to a gas source for receiving gas external from the system, and said second gasifier comprises a sloped top for directing gas into the post combustor.

8. The system of claim 1 wherein the first gas regulator comprises:

a gas source containing compressed gas or a gas movement device;

a sensor for determining gas temperature or oxygen content of gas in the post combustor or in ports leading into the post combustor; and

an adjuster for adjusting the amount of gas flowing into the post combustor, said adjuster also allowing the regulator to adjust the angle in which ports expel gas into the post combustor.

9. The system of claim 1 further comprising a flue connected to the post combustor, wherein said flue comprises a valve operable to allow gas to escape the system when the valve is in a first position or cause at least some of the gas to recirculate when the valve is in a second position.

10. The system of claim 9 further comprising a second gas regulator for directing gas through the system and a valve controller to control the position of the valve, wherein said second gas regulator is connected to the flue to receive recirculated gas from the flue.

11. The system of claim 1 wherein the first gas regulator comprises an input for receiving gas from the second gasifier and an input for receiving gas from a second gas regulator, and at least three output ports for directing gas into the post combustor, wherein the first output port is connected to a lower portion of a sidewall of the post combustor for directing gas horizontally in the post combustor, the second output port is connected to an upper portion the sidewall of the post combustor for directing gas horizontally in the post combustor, and the third output port is connected to a top portion of the post combustor for directing gas downwardly into the post combustor.

12. The system of claim 11 wherein the first gas regulator comprises an adjuster for manipulating the angle at which the three output ports direct gas into the post combustor.

Assignments (6)
CHANGE OF NAME Recorded Feb 4, 2026
From: COVANTA ENERGY, LLC
To: REWORLD WASTE, LLC
Reel/Frame 074604/0054 →
RELEASE OF SECURITY INTEREST Recorded Nov 30, 2021
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: COVANTA ENERGY, LLC (F/K/A COVANTA ENERGY CORPORATION)
Reel/Frame 058248/0551 →
SECURITY AGREEMENT Recorded Nov 30, 2021
From: COVANTA HOLDING CORP.; COVANTA ENERGY, LLC; COVANTA ENERGY CORPORATION
To: BARCLAYS BANK PLC, AS AGENT
Reel/Frame 058289/0723 →
SECURITY INTEREST Recorded Jul 17, 2014
From: COVANTA ENERGY, LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 033350/0832 →
CHANGE OF NAME Recorded Jul 16, 2014
From: COVANTA ENERGY CORPORATION
To: COVANTA ENERGY, LLC
Reel/Frame 033347/0112 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2014
From: BROGLIO, RON; ZHANG, HANWEI; BARKER, ROBERT; GOFF, STEPHEN
To: COVANTA ENERGY CORPORATION
Reel/Frame 033139/0559 →
Continuity (2)
Continuation In Part 12467887 · May 18, 2009
Related Publication 20130213283A1 · Aug 22, 2013