IP Library › Granted Patent US 8,999,574
Granted Patent B2
US 8,999,574 · App. 14/225,561 · Granted Apr 7, 2015

Method of preparing graphene-sulfur nanocomposites for rechargeable lithium-sulfur battery electrodes

Inventors: Jun Liu (Richland, WA); John P. Lemmon (Kennewick, WA); Zhenguo Yang (Bellevue, WA); Yuliang Cao (Richland, WA); Xiaolin Li (Richland, WA)
Assignee: Battelle Memorial Institute
H01M4/049B82Y30/00H01M4/136H01M4/1397H01M4/5815H01M4/623H01M10/052Y02E60/122Y10S977/734Y10S977/773Y10S977/84
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Quick Facts
Patent No.
US 8,999,574
App. No.
14/225,561
Granted
Apr 7, 2015
Kind
B2
Abstract

A method of preparing a graphene-sulfur nanocomposite for a cathode in a rechargeable lithium-sulfur battery comprising thermally expanding graphite oxide to yield graphene layers, mixing the graphene layers with a first solution comprising sulfur and carbon disulfide, evaporating the carbon disulfide to yield a solid nanocomposite, and grinding the solid nanocomposite to yield the graphene-sulfur nanocomposite. Rechargeable-lithium-sulfur batteries having a cathode that includes a graphene-sulfur nanocomposite can exhibit improved characteristics. The graphene-sulfur nanocomposite can be characterized by graphene sheets with particles of sulfur adsorbed to the graphene sheets. The sulfur particles have an average diameter of less than 50 nm.

Claims (14)

1. A method of preparing a graphene-sulfur nanocomposite for a cathode in a rechargeable lithium-sulfur battery, the graphene-sulfur nanocomposite comprising graphene layers, wherein the graphene layers have thicknesses of equal to or less than about 10 nm, and with particles comprising sulfur adsorbed to the graphene layers, the method comprising:

thermally expanding graphite oxide to yield graphene layers;

mixing the graphene layers with a first solution comprising sulfur and carbon disulfide;

evaporating the carbon disulfide to yield a solid nanocomposite; and

grinding the solid nanocomposite to yield the graphene-sulfur nanocomposite having sulfur particles with an average diameter less than approximately 50 nm.

2. The method of claim 1 , further comprising mixing the graphene-sulfur nanocomposite with a second solution comprising a polymer and a solvent, and then removing the solvent.

3. The method of claim 2 , wherein the polymer is a cationic membrane.

4. The method of claim 2 , wherein the polymer comprises a sulfonated tetrafluoroethylene based fluoropolymercopolymer.

5. The method of claim 2 , wherein the polymer comprises PEO.

6. The method of claim 1 , wherein the battery has a discharge capacity of at least 74% of an initial capacity after 50 cycles at 0.1 C.

7. The method of claim 1 , wherein a powder of the graphene-sulfur nanocomposite has a tap density greater than 0.82 g cm −3 .

8. The method of claim 1 , further comprising forming a stack of alternating graphene and sulfur layers, the sulfur layers comprising adsorbed particles between graphene layers.

9. The method of claim 1 , wherein the rechargeable lithium-sulfur battery has a reversible capacity greater than 950 mAh g −1 .

10. The method of claim 1 , wherein the graphene-sulfur nanocomposite has a sulfur loading that is greater than 70 wt %.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 7, 2014
From: LIU, JUN; LEMMON, JOHN P.; YANG, ZHENGUO; CAO, YULIANG; LI, XIAOLIN
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 032619/0536 →
Continuity (3)
Division 13023241 · Feb 8, 2011
Provisional Application 61390945 · Oct 7, 2010
Related Publication 20140203469A1 · Jul 24, 2014