IP Library › Granted Patent US 9,005,864
Granted Patent B2
US 9,005,864 · App. 13/790,434 · Granted Apr 14, 2015

Toner, two-component developer and image forming apparatus

Inventors: Syouko Satoh (Miyagi, JP); Tsuneyasu Nagatomo (Shizuoka, JP); Satoshi Kojima (Shizuoka, JP); Osamu Uchinokura (Shizuoka, JP); Junichi Awamura (Shizuoka, JP); Daisuke Ito (Kanagawa, JP); Satoshi Ogawa (Nara, JP); Kiwako Hirohara (Miyagi, JP); Takahiro Honda (Shizuoka, JP); Daisuke Inoue (Shizuoka, JP)
Assignee: Ricoh Company, Ltd.
G03G9/0827G03G9/0819G03G9/0821G03G9/09708G03G9/09716G03G9/09725
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Quick Facts
Patent No.
US 9,005,864
App. No.
13/790,434
Granted
Apr 14, 2015
Kind
B2
Abstract

A toner including: toner base particles; and an external additive, the toner base particles each comprising a binder resin and a colorant, wherein the external additive comprises non-spherical particles and spherical particles, wherein the non-spherical particles are each a secondary particle in which spherical primary particles are coalesced together, and wherein the non-spherical particles and the spherical particles in the external additive satisfy a relationship expressed by the following formula (1): 3 Ca (%)< Cb (%)  Formula (1) where Ca is greater than 10% but smaller than 20% and Cb is greater than 40% but smaller than 70%, and Ca and Cb are values given by: Ca = ( an ⁢ ⁢ amount ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ non ⁢ - ⁢ spherical ⁢ ⁢ particles ⁢ ⁢ ( % ⁢ ⁢ by ⁢ ⁢ mass ) / 100 ) × ( a ⁢ ⁢ projected ⁢ ⁢ area ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ non ⁢ - ⁢ spherical ⁢ ⁢ particles ⁢ ⁢ ( cm 2 ⁢ / ⁢ g ) ) ( an ⁢ ⁢ amount ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ toner ⁢ ⁢ base ⁢ ⁢ particles ⁢ ⁢ ( % ⁢ ⁢ by ⁢ ⁢ mass ) / 100 ) × ( a ⁢ ⁢ surface ⁢ ⁢ area ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ toner ⁢ ⁢ base ⁢ ⁢ particles ⁢ ⁢ ( cm 2 ⁢ / ⁢ g ) ) × 100 Cb = ( an ⁢ ⁢ amount ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ spherical ⁢ ⁢ particles ⁢ ⁢ ( % ⁢ ⁢ by ⁢ ⁢ mass ) / 100 ) × ( a ⁢ ⁢ projected ⁢ ⁢ area ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ spherical ⁢ ⁢ particles ⁢ ⁢ ( cm 2 ⁢ / ⁢ g ) ) ( an ⁢ ⁢ amount ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ toner ⁢ ⁢ base ⁢ ⁢ particles ⁢ ⁢ ( % ⁢ ⁢ by ⁢ ⁢ mass ) / 100 ) × ( a ⁢ ⁢ surface ⁢ ⁢ area ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ toner ⁢ ⁢ base ⁢ ⁢ particles ⁢ ⁢ ( cm 2 ⁢ / ⁢ g ) ) × 100

Claims (306)

1. A toner comprising:

toner base particles; and

an external additive,

the toner base particles each comprising a binder resin and a colorant,

wherein the external additive comprises non-spherical particles and spherical particles,

wherein the spherical particles comprise dry silica, and have an average particle diameter of 10 nm to 35 nm,

wherein the non-spherical particles comprise sol-gel silica and are each a secondary particle in which spherical primary particles are coalesced together, wherein the non-spherical particles have an average particle diameter of 60 nm to 480 nm, and

wherein the non-spherical particles and the spherical particles in the external additive satisfy a relationship expressed by the following formula (1):

3 Ca (%)< Cb (%)  Formula (1)

where Ca is greater than 10% but smaller than 20% and Cb is greater than 40% but smaller than 70%, and Ca and Cb are values given by:

Ca

=

(

an

⁢

⁢

amount

⁢

⁢

of

⁢

⁢

the

⁢

⁢

non

⁢

-

⁢

spherical

⁢

⁢

particles

⁢

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(

%

⁢

⁢

by

⁢

⁢

mass

)

/

100

)

×

(

a

⁢

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projected

⁢

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area

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of

⁢

⁢

the

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⁢

non

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spherical

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particles

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(

cm

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/

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g

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)

(

an

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⁢

amount

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of

⁢

⁢

the

⁢

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toner

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base

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particles

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(

%

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by

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mass

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/

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×

(

a

⁢

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surface

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area

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of

⁢

⁢

the

⁢

⁢

toner

⁢

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base

⁢

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particles

⁢

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(

cm

2

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/

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g

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)

×

100

Cb

=

(

an

⁢

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amount

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of

⁢

⁢

the

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spherical

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particles

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(

%

⁢

⁢

by

⁢

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mass

)

/

100

)

×

(

a

⁢

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projected

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⁢

area

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of

⁢

⁢

the

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spherical

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particles

⁢

⁢

(

cm

2

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/

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g

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)

(

an

⁢

⁢

amount

⁢

⁢

of

⁢

⁢

the

⁢

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toner

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base

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particles

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(

%

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by

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mass

)

/

100

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×

(

a

⁢

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surface

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⁢

area

⁢

⁢

of

⁢

⁢

the

⁢

⁢

toner

⁢

⁢

base

⁢

⁢

particles

⁢

⁢

(

cm

2

⁢

/

⁢

g

)

)

×

100

where the surface area of the toner base particles is a value given by: 6/(an average particle diameter of the toner x a specific gravity of the toner);

the projected area of the non-spherical particles is a value given by: 3/(2×an average particle diameter of the non-spherical particles x a specific gravity of the non-spherical particles); and

the projected area of the spherical particles is a value given by: 3/(2×an average particle diameter of the spherical particles x a specific gravity of the spherical particles).

2. The toner according to claim 1 ,

wherein the non-spherical particles have an average of degrees of coalescence of 1.7to 4.0, each of the degrees of coalescence being given by: a particle diameter of the secondary particle/an average particle diameter of the primary particles.

3. The toner according to claim 1 ,

wherein an amount of carbon remaining in the sol-gel silica and derived from an alkoxy group is 1% by mass or less.

4. The toner according to claim 1 ,

wherein an amount of water remaining in the sol-gel silica is 1% by mass or less.

5. The toner according to claim 1 ,

wherein the spherical particles further comprise titanium oxide.

6. The toner according to claim 1 ,

wherein the toner has a ratio Dv/Dn of 1.0 to 1.2 where Dv is a volume average particle diameter of the toner and Dn is a number average particle diameter.

7. A two-component developer comprising:

the toner according to claim 1 ; and

a carrier.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2013
From: SATOH, SYOUKO; NAGATOMO, TSUNEYASU; KOJIMA, SATOSHI; UCHINOKURA, OSAMU; AWAMURA, JUNICHI; ITO, DAISUKE; OGAWA, SATOSHI; HIROHARA, KIWAKO; HONDA, TAKAHIRO; INOUE, DAISUKE
To: RICOH COMPANY, LTD.
Reel/Frame 029952/0434 →
Priority Claims (1)
JP 2012-057367 · Mar 14, 2012 · national
Continuity (1)
Related Publication 20130244155A1 · Sep 19, 2013