Pathogen reduction system for the preparation of food products
A system for preparing food product minimizes bacterial contamination and outgrowth within the packaged food product, includes a powered slicer to sequentially separate slices of food product to create a stack of food product slices. The system also includes a first spray nozzle for depositing a first predetermined amount of the antimicrobial preparation onto the first face of the log or other food product piece each time a slice is removed as well as a a second spray nozzle for depositing a second predetermined amount of the antimicrobial preparation into a vacuum pouch prior to reception of a stack within the pouch. In an embodiment, the spray system is implemented with respect to a mixer/blender to pretreat a mix prior to further processing.
1. A system for preparing packages of sliced food product from a piece of said food product while minimizing bacterial contamination and outgrowth within the packaged food product, the system comprising:
a powered slicer having a blade;
a support for holding the piece of food product and moving it gradually into the blade of the powered slicer, the blade acting to sequentially separate slices of the food product from the piece of food product to create a stack of food product slices, each having a forward face and a reverse face with an exposed face of the piece of food product from which the slices are cut becoming the forward face of the next slice, said slicer being operable to operate the blade at a rate of up to 1,500 revolutions per minute such that the powered slicer produces up to 1,500 slices per minute;
a fluid source for providing a liquid antimicrobial preparation;
a first variable speed pulsating spray nozzle for depositing a first predetermined amount of the antimicrobial preparation only onto the forward face of each slice each time a slice is removed from the piece of food product such that the reverse face remains untreated with said antimicrobial preparation as it falls into the stack and the antimicrobial preparation sprayed onto the forward face is spread by contact onto the untreated reverse face of the preceding slice sufficient for effectively treating the reverse face of the slice against bacterial contamination;
said pulsating nozzle being intermittently operated based upon the operating speed of the slicer blade for providing a predetermined pulse and quantity of antimicrobial preparation onto the forward face of each slice for the particular operating rate of the slicer blade;
a control for controlling the frequency and duration of the pulse of the first spray nozzle for a particular slicing operation of the food product;
a vacuum pouch system for providing a vacuum pouch to receive each stack of food product slice; and
a second spray nozzle for depositing a second predetermined amount of the antimicrobial preparation into each vacuum pouch prior to reception of a stack within the pouch;
wherein the second predetermined amount of the antimicrobial preparation deposited into each vacuum pouch is configured to coat a second face of the topmost slice in each stack and the side faces of all slices in each stack, which were previously untreated.
2. The system for preparing packages of sliced food product according to claim 1 , further comprising a vacuum pump for applying a vacuum to each vacuum pouch after reception of a stack within the pouch such that the second predetermined amount of the antimicrobial preparation is substantially evenly spread over an external surface of the stack.
3. The system for preparing packages of sliced food product according to claim 1 , wherein the first spray nozzle is intermittently activated based on a position of the blade of the powered slicer.
4. The system for preparing packages of sliced food product according to claim 1 , wherein the fluid source for providing a liquid antimicrobial preparation further comprises a first tank providing liquid antimicrobial preparation to the first spray nozzle and a second tank providing liquid antimicrobial preparation to the second spray nozzle.
5. The system for preparing packages of sliced food product according to claim 4 , wherein the first tank is at a first pressure and the second tank is at a second pressure different from the first pressure.
6. The system for preparing packages of sliced food product according to claim 5 , further comprising a liquid pump between the first tank and the first spray nozzle for providing a pressurized flow of liquid antimicrobial preparation to the first spray nozzle.
7. The system for preparing packages of sliced food product according to claim 1 , further comprising a spray check sensor associated with the first spray nozzle to determine the duration of spray shots emanating from the first spray nozzle.
8. The system for preparing packages of sliced food product according to claim 7 , further comprising an alarm module for notifying an operator of the system if the spray check sensor associated with the first spray nozzle detects a predetermined alarm condition.
9. The system for preparing packages of sliced food product according to claim 8 , wherein the predetermined alarm condition identifies a number of consecutive spray occurrences delivering less than a predetermined amount of the antimicrobial preparation.
10. The system according to claim 1 including a computer-readable medium having thereon computer-executable instructions to trigger the first spray nozzle to deposit said first predetermined amount of the antimicrobial preparation only onto the forward face each time a slice is removed from the piece of food product.
11. The system according to claim 10 , further comprising a vacuum pump and wherein the computer-readable medium further includes computer-executable instructions to apply a vacuum to each vacuum pouch after reception of a stack within the pouch such that the second predetermined amount of the antimicrobial preparation is substantially evenly spread over an external surface of the stack.
12. The system according to claim 10 , wherein the computer-executable instructions to trigger the first spray nozzle comprise instructions to trigger the first spray nozzle intermittently based on a position of the blade of the powered slicer.
13. The system according to claim 12 , wherein the computer-executable instructions to trigger the second spray nozzle comprise instructions to trigger the second spray nozzle intermittently.
14. The system according to claim 10 , wherein the fluid source for providing a liquid antimicrobial preparation further comprises a first tank providing liquid antimicrobial preparation to the first spray nozzle and a second tank providing liquid antimicrobial preparation to the second spray nozzle, said first tank being at a first pressure and the second tank being at a second pressure different from the first pressure, a liquid pump between the first tank and the first spray nozzle, said computer-readable medium further comprising computer-executable instructions for activating the liquid pump to provide a pressurized flow of liquid antimicrobial preparation to the first spray nozzle.
15. The system according to claim 10 , further comprising a spray check sensor associated with the first spray nozzle to determine the duration of spray shots emanating from the first spray nozzle, said computer-readable medium further comprises computer-executable instructions for notifying an operator of the system if the spray check sensor associated with the first spray nozzle detects a predetermined alarm condition that identifies a number of consecutive spray occurrences delivering less than a predetermined amount of the antimicrobial preparation.
16. The system for preparing packages of sliced food product according to claim 1 in which said control calculates the predetermined quantity of antimicrobial preparation during each pulse based upon the pressure of the liquid antimicrobial preparation to said first spray nozzle.
17. The system according to claim 1 in which said first variable speed pulsating spray nozzle is operated by said control for directing said antimicrobial preparation onto less than 100% of the forward face of each slice.
18. The system according to claim 17 in which said variable speed pulsating spray nozzle is operated by said control for directing said antimicrobial preparation onto about 80% of the surface area of the first face of each slice.
19. The system according to claim 1 in which said powered slicer blade is operated with rotational or oscillating movement, and said first variable speed pulsating nozzle is intermittently operated to direct said antimicrobial preparation onto the first face of each slice only when the slicer blade is between each revolution or oscillation.
20. The system according to claim 19 including a sensor for providing a signal indicating the position of the slicer blade during rotational or oscillating movement.