Solar collector module
Improvements in the design and construction of solar collector modules. Aspects of the invention include improvements in the layout of a frame for a solar collector module, and in the joining of structural members of the frame at nodes. In one example, a module of a solar collector includes a reflector and a three-dimensional structural frame that supports the reflector. The frame is made up of substantially rigid elongate frame members interconnected at nodes. Improved node connection components include hubs or frame members having tabs for receiving frame member connections. A tab may have a width that is substantial in relation to its height. The frame may incorporate asymmetry in its layout, in the size or presence of frame members, or in the positioning of the nodes.
1. A solar collector module, comprising:
a reflector configured to direct incoming solar radiation onto a receiver; and a three-dimensional structural frame to which the reflector is mounted, the three-dimensional structural frame comprising a plurality of interconnected substantially rigid elongate frame members, the three-dimensional structural frame having two ends and further comprising at each end a fitting displaced from an axis of rotation of the solar collector module, each fitting configured to participate in the transfer of torque between the solar collector module and an adjacent module via a direct connection between the solar collector module and the adjacent module at a location displaced from the axis of rotation;
wherein the three-dimensional structural frame is asymmetrical about a central longitudinal plane.
2. The solar collector module of claim 1 , wherein certain frame members are reinforced as compared with other frame members in order to carry specific loads imparted by the direct connection.
3. The solar collector module of claim 1 , wherein at least one frame member on a first side of the central longitudinal plane is of a different size than a counterpart of the frame member on a second side of the central longitudinal plane.
4. The solar collector module of claim 1 , wherein at least one frame member of a first side of the central longitudinal plane does not have a counterpart on a second side of the central longitudinal plane.
5. The solar collector module of claim 1 , wherein the frame members are connected at nodes, and wherein the three-dimensional structural frame comprises an upper surface defined by a set of upper nodes and a lower surface defined by a set of lower nodes, each lower node connected to at least one upper node by a strut, wherein at least one lower node on a first side of the central longitudinal plane is connected to another lower node on the first side of the central longitudinal plane by a chord member running generally parallel to the axis of rotation, and wherein at least one lower node on a second side of the central longitudinal plane is not connected to a chord member.
6. The solar collector of claim 1 , wherein the frame members are connected at nodes, and wherein the three-dimensional structural frame comprises an upper surface defined by a set of upper nodes and a lower surface defined by a set of lower nodes, and wherein there are at least three lower nodes in a generally longitudinal row on one side of the central longitudinal plane, and wherein the three lower nodes are not collinear.
7. The solar collector of claim 1 , wherein the reflector is curved.
8. A solar collector module, comprising:
a reflector configured to direct incoming solar radiation onto a receiver;
a three-dimensional structural frame to which the reflector is mounted, the three-dimensional structural frame comprising a plurality of interconnected substantially rigid elongate frame members, wherein the frame members are connected at nodes, and wherein the three-dimensional structural frame comprises an upper surface defined by a set of upper nodes and a lower surface defined by a set of lower nodes, each lower node connected to at least one upper node by a strut; and
a monolithic hub at each node to which each frame member reaching the respective node is connected;
wherein no frame member reaches more than two nodes, and wherein the nodes are arranged in generally longitudinal rows, and the nodes in at least one row of lower nodes are not collinear.
9. The solar collector module of claim 8 , wherein a set of two nodes in one row are connected by a chord member of a first cross sectional size, and a different set of two nodes in the same row are connected by a chord member of a second cross sectional size different from the first.
10. The solar collector module of claim 8 , wherein a set of two nodes in one row are connected by a chord member, and a different set of two nodes in the same row are not connected by any chord member.
11. A solar collector module, comprising:
a reflector configured to direct incoming solar radiation onto a receiver;
a three-dimensional structural frame to which the reflector is mounted, the three-dimensional structural frame comprising a plurality of interconnected substantially rigid elongate frame members, wherein the frame members are connected at nodes, and wherein the three-dimensional structural frame comprises an upper surface defined by a set of upper nodes and a lower surface defined by a set of lower nodes, each lower node connected to at least one upper node by a strut; and
a monolithic hub at each node to which each frame member reaching the respective node is connected;
wherein no frame member reaches more than two nodes;
and wherein the nodes are arranged in generally longitudinal rows;
and wherein, within at least one particular row, no two nodes are connected by chord members.
12. The solar collector module of claim 11 , wherein the reflector is curved.
13. The solar collector module of claim 11 , further comprising at least one substantially rigid elongate chord member in each row of the upper surface, connecting at least two nodes in the respective row; and
a plurality of discrete standoffs directly affixed to the chord members in the upper surface, the standoffs at least partially supporting the reflector.
14. A solar collector module, comprising:
a reflector configured to direct incoming solar radiation onto a receiver; a three-dimensional structural frame to which the reflector is mounted, the three-dimensional structural frame comprising a plurality of interconnected substantially rigid elongate frame members, wherein the frame members are connected at nodes, and wherein the three-dimensional structural frame comprises an upper surface defined by a set of upper nodes and a lower surface defined by a set of lower nodes, each lower node connected to at least one upper node by a strut, and wherein the nodes are arranged in generally longitudinal rows;
at least one substantially rigid elongate chord member in each row of the upper surface, connecting at least two nodes in the respective row; and
a plurality of discrete standoffs directly affixed to the chord members in the upper surface, the standoffs at least partially supporting the reflector; and
wherein the nodes in at least one row of lower nodes are not collinear.
15. The solar collector module of claim 14 , wherein each standoff is configured to be made by a process comprising extrusion.
16. The solar collector module of claim 14 , wherein the standoffs are affixed to the respective chord members by means selected from the group consisting of bolts, screws, and welding.
17. The solar collector module of claim 14 , wherein the reflector is curved.