IP Library Granted Patent US 9,059,079
Granted Patent B1
US 9,059,079 · App. 14/036,925 · Granted Jun 16, 2015

Processing of insulators and semiconductors

Inventors: Nathaniel R Quick (Lake Mary, FL); Pooran C Joshi (Knoxville, TN); Chad Edward Duty (Knoxville, TN); Gerald Earle Jellison, Jr. (Oak Ridge, TN); Joseph Attilio Angelini (Henderson, TN)
Assignees: UT-Battelle, LLC; APPLICOTE, LLC
H01L21/22H05K3/44H01L21/223
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Quick Facts
Patent No.
US 9,059,079
App. No.
14/036,925
Granted
Jun 16, 2015
Kind
B1
Abstract

A method is disclosed for processing an insulator material or a semiconductor material. The method includes pulsing a plasma lamp onto the material to diffuse a doping substance into the material, to activate the doping substance in the material or to metallize a large area region of the material. The method may further include pulsing a laser onto a selected region of the material to diffuse a doping substance into the material, to activate the doping substance in the material or to metallize a selected region of the material.

Claims (48)

1. A method for processing an insulator material or a semiconductor material, comprising the steps of:

placing the material into a vessel;

introducing a first substance into the vessel;

pulsing a plasma lamp onto the material in the presence of the first substance to treat a large area of the material with the first substance;

introducing a second substance into the vessel;

pulsing a laser onto a selected region of the material to treat a selected area of the material with the second substance; and

removing the treated material from the vessel.

2. A method as set forth in claim 1 wherein the step of treating a large area of the material with the first substance includes diffusing the first substance into the material.

3. A method as set forth in claim 1 wherein the step of treating a large area of the material with the first substance includes activating a doping material within the material.

4. A method as set forth in claim 1 wherein the step of treating a large area of the material with the first substance includes metallizing the first substance onto the large area of the material.

5. A method as set forth in claim 1 wherein the step of treating the selected area of the material of the material with the second substance includes diffusing the second substance into the material.

6. A method as set forth in claim 1 wherein the step of treating the selected area of the material with the second substance includes activating a doping material within the material.

7. A method as set forth in claim 1 wherein the step of treating the selected area of the material of the material with the second substance includes metallizing the second substance onto the selected area of the material.

8. A method as set forth in claim 1 including the step of removing the first substance from the vessel prior to introducing the second substance into the vessel.

9. A method as set forth in claim 1 wherein the step of introducing a first substance into the vessel includes introducing a first fluid into the vessel.

10. A method as set forth in claim 1 wherein the step of introducing a first substance into the vessel includes introducing a first powder into the vessel.

11. A method for processing a large scale insulator material or a large scale semiconductor material, comprising the steps of:

placing the material into a vessel;

directing a doping gas into the vessel to contact a surface of the material;

pulsing a plasma lamp for directing electromagnetic radiation into the vessel and onto the surface of the material to diffuse atoms from the doping gas into the material; and

terminating the pulsing of the plasma lamp upon sufficient diffusion of the atoms from the doping gas into the material to transform a portion of the material into a doped material.

12. A method as set forth in claim 11 , wherein the step of placing the material

into a vessel, includes placing the material into a vessel; and

evacuating the atmosphere from the vessel.

13. A method as set forth in claim 11 , wherein the step of applying a doping substance to the surface of the material includes applying a doping gas to the surface of the material.

14. A method as set forth in claim 11 , wherein the step of applying a doping substance to the surface of the material includes applying a doping powder to the surface of the material.

15. A method as set forth in claim 11 , wherein the step of pulsing the plasma lamp includes pulsing a Xenon plasma lamp having principal peaks at 450 nm and 550 nm.

16. A method as set forth in claim 11 , wherein the step of pulsing the plasma lamp includes pulsing a Xenon plasma lamp at a peak power of 0.9 KW/cm 2 .

17. A method as set forth in claim 11 , wherein the step of pulsing the plasma lamp includes pulsing a Xenon plasma lamp having a pulse duration equal to or less than 0.4 seconds.

18. A method as set forth in claim 11 , wherein the step of pulsing the plasma lamp includes pulsing a Xenon plasma lamp for 25 pulses or less.

19. A method for processing an insulator material or a semiconductor material, comprising the steps of:

placing the material into a vessel;

introducing a metal precursor substance into the vessel;

pulsing a plasma lamp onto the material in the presence of the metal precursor to fuse a metallizing substance onto large areas of the material;

pulsing a laser onto a selected area of the material to fuse the metallizing substance onto the selected area of the material; and

removing the metallized material from the vessel.

20. A method for processing an insulator material or a semiconductor material, comprising the steps of:

placing the material into a vessel;

introducing a metal precursor substance into the vessel;

pulsing a plasma lamp onto the material in the presence of the metal precursor to phase transform a large area of the material into a metallization composition;

pulsing a laser onto a selected area of the material to phase transform the selected area of the material into a metallization composition; and

removing the metallized material from the vessel.

21. A method for processing an insulation material or a semiconductor material, comprising the steps of:

placing the material into a vessel;

introducing an inert or reactive gas,

pulsing a plasma lamp onto the material in the presence of the inert or reactive gas phase for transforming or for converting the substrate material to an electrically conductive material substance into a large area of the material;

pulsing a laser onto as selected area of the material in the presence of the inert or reactive gas phase for transforming or for converting the substrate material to an electrically conductive material substance into the selected, areas of the material; and

removing the electrically conductive material from the vessel.

Assignments (3)
CONFIRMATORY LICENSE Recorded Feb 18, 2014
From: UT-BATTELLE, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 032269/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2013
From: JOSHI, POORAN C.; ANGELINI, JOESPH A.; DUTY, CHAD E.; JELLISON, GERALD E., JR
To: UT-BATTELLE, LLC
Reel/Frame 031738/0425 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2013
From: QUICK, NATHANIEL R
To: APPLICOTE LLC.
Reel/Frame 031280/0302 →
Continuity (1)
Provisional Application 61706099 · Sep 26, 2012