IP Library › Granted Patent US 9,063,446
Granted Patent B2
US 9,063,446 · App. 13/988,926 · Granted Jun 23, 2015

Toner, developer, image forming apparatus, and image forming method

Inventors: Azumi Miyaake (Shizuoka, JP); Hideki Sugiura (Shizuoka, JP); Yuka Mizoguchi (Shizuoka, JP)
Assignee: Ricoh Company, Ltd.
G03G9/08755G03G9/0821G03G9/08782G03G9/08791G03G9/08793G03G9/08795G03G9/08797G03G13/20G03G15/20
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Quick Facts
Patent No.
US 9,063,446
App. No.
13/988,926
Granted
Jun 23, 2015
Kind
B2
Abstract

To provide a toner, which contains: a binder resin; a colorant; and wax, wherein the toner has Ta of 30° C. to 55° C., and Tb−Ta of 8° C. to 25° C., where Ta is a glass transition temperature of the toner determined from a constant heating component of a DSC curve of the toner obtained in a second heating process of temperature modulated differential scanning calorimetry, and Tb is a glass transition temperature of the toner determined from a constant heating component of a DSC curve of the toner obtained in a first heating process of temperature modulated differential scanning calorimetry.

Claims (62)

1. A toner comprising:

a binder resin comprising a crystalline polyester resin and a modified polyester resin;

a colorant; and

wax,

wherein the modified polyester resin comprises at least one member selected from urea-modified polyester resin, urethane-modified polyester resin, styrene-modified polyester resin, acryl-modified polyester resin, and silicone modified polyester resin,

wherein the modified polyester resin is obtained by reacting bisphenol A ethylene oxide adduct, bisphenol A propylene oxide adduct and trimellitic acid as a monomer, and

wherein the toner has Ta of from 30° C. to 55° C., and a Tb−Ta of from 8° C. to 25° C.,

Ta is a glass transition temperature of the toner determined from a constant heating component of a DSC curve of the toner obtained in a second heating process of temperature modulated differential scanning calorimetry, in which the temperature modulated differential scanning calorimetry is performed by a process comprising:

heating the toner from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec;

cooling from 150° C. to 0° C. at a cooling rate of 20° C./min, and a modulation cycle of 0.5° C./60 sec; and then

heating from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec,

Tb is a glass transition temperature of the toner determined from a constant heating component of a DSC curve of the toner obtained in a first heating process of temperature modulated differential scanning calorimetry, in which after heating the toner to 150° C. at a heating rate of 10° C./min by a differential scanning calorimeter, self-cooling, and leaving the toner to stand for 1 month, the temperature modulated differential scanning calorimetry is performed by a process comprising heating the toner from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec.

2. The toner according to claim 1 , wherein the toner has a Tb−Ta of from 10° C. to 20° C.

3. The toner according to claim 1 , wherein the polyester resin comprising the chloroform insoluble component comprises the chloroform insoluble component in an amount of from 10% by mass to 40% by mass.

4. An image forming apparatus, comprising:

a latent electrostatic image bearing member;

a latent electrostatic image forming unit configured to form a latent electrostatic image on the latent electrostatic image bearing member;

a developing unit configured to develop the latent electrostatic image with a toner to form a visible image;

a transferring unit configured to transfer the visible image to a recording medium; and

a fixing unit configured to fix the transferred image onto the recording medium,

wherein the toner comprises:

a binder resin comprising a crystalline polyester resin and a modified polyester resin;

a colorant; and

wax,

wherein the modified polyester resin comprises at least one member selected from urea-modified polyester resin, urethane-modified polyester resin, styrene-modified polyester resin, acryl-modified polyester resin, and silicone modified polyester resin,

wherein the modified polyester resin is obtained by reacting bisphenol A ethylene oxide adduct, bisphenol A propylene oxide adduct and trimellitic acid as a monomer, and

wherein the toner has Ta of from 30° C. to 55° C., and a Tb−Ta of from 8° C. to 25° C.,

Ta is a glass transition temperature of the toner determined from a constant heating component of a DSC curve of the toner obtained in a second heating process of temperature modulated differential scanning calorimetry, in which the temperature modulated differential scanning calorimetry is performed by a process comprising:

heating the toner from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec;

cooling from 150° C. to 0° C. at a cooling rate of 20° C./min, and a modulation cycle of 0.5° C./60 sec; and then

heating from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec,

Tb is a glass transition temperature of the toner determined from a constant heating component of a DSC curve of the toner obtained in a first heating process of temperature modulated differential scanning calorimetry, in which after heating the toner to 150° C. at a heating rate of 10° C./min by a differential scanning calorimeter, self-cooling, and leaving the toner to stand for 1 month, the temperature modulated differential scanning calorimetry is performed by a process comprising heating the toner from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec.

5. An image forming method, comprising:

forming a latent electrostatic image on a latent electrostatic image bearing member;

developing the latent electrostatic image with a toner to form a visible image;

transferring the visible image to a recording medium; and

fixing the transferred image onto the recording medium,

wherein the toner comprises:

a binder resin comprising a crystalline polyester resin and a modified polyester resin;

a colorant; and

wax,

wherein the modified polyester resin comprises at least one member selected from urea-modified polyester resin, urethane-modified polyester resin, styrene-modified polyester resin, acryl-modified polyester resin, and silicone modified polyester resin,

wherein the modified polyester resin is obtained by reacting bisphenol A ethylene oxide adduct, bisphenol A propylene oxide adduct and trimellitic acid as a monomer, and

wherein the toner has Ta of from 30° C. to 55° C., and a Tb−Ta of from 8° C. to 25° C.,

Ta is a glass transition temperature of the toner determined from a constant heating component of a DSC curve of the toner obtained in a second heating process of temperature modulated differential scanning calorimetry, in which the temperature modulated differential scanning calorimetry is performed by a process comprising:

heating the toner from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec;

cooling from 150° C. to 0° C. at a cooling rate of 20° C./min, and a modulation cycle of 0.5° C./60 sec; and then

heating from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec,

Tb is a glass transition temperature of the toner determined from a constant heating component of a DSC curve of the toner obtained in a first heating process of temperature modulated differential scanning calorimetry, in which after heating the toner to 150° C. at a heating rate of 10° C./min by a differential scanning calorimeter, self-cooling, and leaving the toner to stand for 1 month, the temperature modulated differential scanning calorimetry is performed by a process comprising heating the toner from 0° C. to 150° C. at a heating rate of 3° C./min, and a modulation cycle of 0.5° C./60 sec.

6. The image forming apparatus according to claim 4 , wherein the toner has a Tb−Ta of from 10° C. to 20° C.

7. The image forming apparatus according to claim 4 , wherein the polyester resin comprising the chloroform insoluble component comprises the chloroform insoluble component in an amount of from 10% by mass to 40% by mass.

8. The image forming method according to claim 5 , wherein the toner has a Tb−Ta of from 10° C. to 20° C.

9. The image forming method according to claim 5 , wherein the polyester resin comprising the chloroform insoluble component comprises the chloroform insoluble component in an amount of from 10% by mass to 40% by mass.

10. The toner according to claim 1 , wherein the binder resin further comprises a polyester resin comprising a chloroform insoluble component.

11. The image forming apparatus according to claim 4 , wherein the binder resin further comprises a polyester resin comprising a chloroform insoluble component.

12. The image forming method according to claim 5 , wherein the binder resin further comprises a polyester resin copmrising a chloroform insoluble component.

13. The toner according to claim 1 , wherein the crystalline polyester resin is obtained by reacting a carboxylic acid component and an alcohol component;

wherein the carboxylic acid component is selected from 1,8-octanedioic acid, 1,10-decanedioic acid and terephthalic acid, and the alcohol component is selected from 1,8-octanediol and 1,6-hexanediol.

14. The image forming apparatus according to claim 4 , wherein the crystalline polyester resin is obtained by reacting a carboxylic acid component and an alcohol component;

wherein the carboxylic acid component is selected from 1,8-octanedioic acid, 1,10-decanedioic acid and terephthalic acid, and the alcohol component is selected from 1,8-octanediol and 1,6-hexanediol.

15. The image forming method according to claim 5 , wherein the crystalline polyester resin is obtained by reacting a carboxylic acid component and an alcohol component;

wherein the carboxylic acid component is selected from 1,8-octanedioic acid, 1,10-decanedioic acid and terephthalic acid, and the alcohol component is selected from 1,8-octanediol and 1,6-hexanediol.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2013
From: MIYAAKE, AZUMI; SUGIURA, HIDEKI; MIZOGUCHI, YUKA
To: RICOH COMPANY, LTD.
Reel/Frame 030467/0622 →
Priority Claims (2)
JP 2010-260510 · Nov 22, 2010 · national
JP 2011-233534 · Oct 25, 2011 · national
Continuity (1)
Related Publication 20130244169A1 · Sep 19, 2013