IP Library Granted Patent US 9,066,727
Granted Patent B2
US 9,066,727 · App. 13/039,498 · Granted Jun 30, 2015

Patient-specific computed tomography guides

Inventors: Joshua B. Catanzarite (Warsaw, IN); Ryan J. Schoenefeld (Fort Wayne, IN)
Assignee: MATERIALISE NV
A61B17/155A61B2019/508A61B2017/568
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Quick Facts
Patent No.
US 9,066,727
App. No.
13/039,498
Granted
Jun 30, 2015
Kind
B2
Abstract

An orthopedic device for joint arthroplasty includes a patient-specific alignment guide constructed and configured for a specific patient from medical scans that show a bone surface of a bone of the patient without any overlying soft tissue. The patient-specific alignment guide includes a patient-specific inner surface configured to be offset from and mimic the bone surface and form a clearance for soft tissue overlying the bone surface. The alignment guide also includes a plurality of patient-specific contact areas configured to mate and register directly on the bone surface without intervening soft tissue for direct bone registration. The plurality of patient-specific contact areas includes non-contiguous surface contact areas.

Claims (22)

1. A patient-specific alignment guide for joint arthroplasty comprising:

a patient-specific inner surface configured to be offset from and mimic a bone surface so that a majority of the patient-specific inner surface does not make contact with the bone surface, the patient-specific inner surface forming a clearance under the patient-specific inner surface for soft tissue overlying the bone surface; and

a plurality of patient-specific contact areas formed on the patient-specific inner surface and configured to contact the bone surface without intervening soft tissue; and

an extension extending from the patient-specific inner surface, the extension comprising a patient-specific contact surface configured to contact the bone surface without intervening soft tissue.

2. The patient-specific alignment guide of claim 1 , further comprising: a plurality of patient-specific guiding formations having corresponding bores for guiding alignment pins or other tools therethrough.

3. The patient-specific alignment guide of claim 2 , further comprising: a reinforcing element between a first patient-specific guiding formation and a second patient-specific guide formation of the plurality of patient-specific guiding formations.

4. The patient-specific alignment guide of claim 2 , wherein the patient-specific alignment guide further comprises: an anterior flange extending distally from a first patient-specific guiding formation and a second patient-specific guiding formation of the plurality of guiding formations, and wherein the anterior flange comprises a patient-specific surface contact area for direct bone registration.

5. The patient-specific alignment guide of claim 4 , wherein the anterior flange includes a removable portion.

6. The patient-specific alignment guide of claim 5 , wherein the removable portion is frangible along a score line.

7. The patient-specific alignment guide of claim 4 , wherein the plurality of patient-specific contact areas include at least one contact area configured to contact a tibial spine.

8. The patient-specific alignment guide of claim 4 , wherein the patient-specific alignment guide includes a cutout under one of the plurality of patient-specific guiding formations configured to provide clearance for a patella tendon.

9. A patient-specific alignment guide for joint arthroplasty comprising:

a patient-specific inner surface configured to be offset from a bone surface so that a majority of the patient-specific inner surface does not make contact with the bone surface, the patient-specific inner surface forming a clearance under the patient-specific inner surface for soft tissue overlying the bone surface;

a plurality of patient-specific contact areas formed on the patient-specific inner surface and configured to contact the bone surface without intervening soft tissue;

an extension extending from the patient-specific inner surface, the extension comprising a patient-specific contact surface configured to contact the bone surface without intervening soft tissue;

a first pair of patient-specific guiding formations having corresponding bores for guiding a tool therethrough; and

a second pair of patient-specific guiding formations having corresponding bores for guiding the tool therethrough.

10. The patient-specific alignment guide of claim 9 , wherein the first pair of guiding formations are proximal guiding formations and the second pair of guiding formations are anterior guiding formations.

11. The patient-specific alignment guide of claim 10 , wherein the plurality of patient-specific contact areas includes:

a first surface contact area configured to contact a tibial spine portion on a proximal surface of a tibia; and

a second surface contact area configured to contact an anterior bone surface of the tibia.

12. The patient-specific alignment guide of claim 10 , wherein the patient-specific alignment guide includes a cutout under at least one of the guiding formations, and wherein at least one of the guiding formations is configured to provide clearance for a patella tendon.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2012
From: BIOMET MANUFACTURING CORP.
To: MATERIALISE NV
Reel/Frame 029392/0185 →
PATENT RELEASE AGREEMENT Recorded May 22, 2012
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: EBI, LLC
Reel/Frame 028291/0346 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2011
From: CATANZARITE, JOSHUA B.; SCHOENEFELD, RYAN J.
To: BIOMET MANUFACTURING CORP.
Reel/Frame 025995/0879 →
Continuity (2)
Provisional Application 61310543 · Mar 4, 2010
Related Publication 20110218545A1 · Sep 8, 2011