Method and apparatus for partial stroke testing of an emergency shutdown valve

1. A method for conducting a partial stroke test of an emergency shutdown valve, the method comprising:

receiving a request to initiate the partial stroke test;

establishing a wireless communication link with the emergency shutdown valve;

generating a set of one or more commands to initiate the partial stroke test, wherein:

the set of one or more commands is consistent with a digital industrial automation protocol,

the set of one or more commands is transmitted to the emergency shutdown valve via the wireless communication link from a portable wireless device, and

the emergency shutdown valve is not configured to receive commands to initiate the partial stroke test via a wired connection,

receiving, from the emergency shutdown valve, (i) positioning data indicative of multiple positions of the emergency shutdown valve at various times during execution of the partial stroke test, and (ii) a result of the partial stroke test;

generating timestamps corresponding to the multiple positions of the emergency shutdown valve during the partial stroke test based upon the positioning data; and

generating a history of results from a plurality of executed partial stroke tests and their corresponding positioning data utilizing the timestamps associated with each of the plurality of executed partial stroke tests.

2. The method of claim 1 , wherein the wireless communication link operates according to a general-purpose wireless communication protocol.

3. The method of claim 2 , wherein the general-purpose wireless communication protocol is consistent with an Institute of Electronic and Electrical Engineers (IEEE) 802.15 standard.

4. The method of claim 2 , wherein the set of one or more commands is layered over the general-purpose wireless communication protocol.

5. The method of claim 1 , wherein:

the digital industrial automation protocol is a wireless digital industrial automation protocol, and

the wireless communication link operates according to the wireless digital industrial automation protocol.

6. The method of claim 5 , wherein the wireless digital industrial automation protocol is a wireless Highway Addressable Remote Transducer (WirelessHART) protocol.

7. The method of claim 1 , wherein the set of one or more commands includes a command determinative of a target position of the emergency shutdown valve.

8. The method of claim 1 , wherein:

the emergency shutdown valve is coupled to an emergency shutdown valve controller configured to execute a software routine to conduct the partial stroke test; and

the set of one or more commands includes a command to trigger an execution of the software routine.

9. The method of claim 1 , further comprising:

receiving real-time data indicative of a progress of the partial stroke test.

10. An emergency shutdown test system, comprising:

a valve controller, coupled to an emergency shutdown valve to control a positioning of the emergency shutdown valve; and

a wireless communication module communicatively coupled to the valve controller and configured to:

receive a command from a portable wireless device to initiate a partial stroke test of the emergency shutdown valve via a wireless communication link, wherein the command conforms to a digital industrial automation communication protocol;

in response to the command, cause the valve controller to initiate the partial stroke test of the emergency shutdown valve, so that a positioning of the emergency shutdown valve changes during the partial stroke test, and

send (i) positioning data indicative of multiple positions of the emergency shutdown valve at various times during execution of the partial stroke test, and (ii) a result of the partial stroke test to the portable wireless device,

wherein:

upon receiving the positioning data and the result of the partial stroke test, the portable wireless device generates timestamps corresponding to the multiple positions of the emergency shutdown valve during the partial stroke test,

upon receiving the positioning data and the result of the partial stroke test from a plurality of executed partial stroke tests, the portable wireless device generates a history of results and their corresponding positioning data utilizing the timestamps associated with each of the plurality of executed partial stroke tests, and

the valve controller is not configured to receive commands to initiate the partial stroke test via a wired connection.

11. The emergency shutdown test system of claim 10 , wherein the wireless communication module is configured to operate according to a general-purpose wireless communication protocol.

12. The emergency shutdown test system of claim 11 , wherein the general-purpose wireless communication protocol is consistent with an Institute of Electronic and Electrical Engineers (IEEE) 802.15 standard.

13. The emergency shutdown test system of claim 10 , wherein the wireless communication module is configured to operate according to a wireless digital industrial automation protocol.

14. The emergency shutdown test system of claim 10 , wherein the valve controller includes:

a memory unit configured to store a routine to conduct the partial stroke test, and

a processing unit configured to execute the routine in response to receiving the command via the wireless communication link.

15. The emergency shutdown test system of claim 10 , further comprising:

a sensor configured to detect at least one of:

(i) a position of the emergency shutdown valve,

(ii) an upstream pressure of a fluid flowing through the emergency shutdown valve, and

(iii) a downstream pressure of the fluid flowing through the emergency shutdown valve.

16. The emergency shutdown test system of claim 15 , wherein the valve controller is configured to:

(i) receive data from the sensor during the execution of the partial stroke test, and

(ii) cause the data to be transmitted via the wireless communication link.

17. The emergency shutdown test system of claim 16 , wherein:

the command is a first command, and

the valve controller causes the data to be transmitted via the wireless communication link in response to receiving a second command via the wireless communication link.

18. The emergency shutdown test system of claim 11 , wherein the wireless communication module is further configured to operate according to a wireless digital industrial automation protocol and to receive the set of one or more commands from the portable wireless device as a digital industrial automation communication protocol command layered over the general-purpose wireless communication protocol.

19. The emergency shutdown test system of claim 11 , wherein the wireless communication module is further configured to operate according to a wireless digital industrial automation protocol and to receive the set of one or more commands from the portable wireless device as a message consistent with the industrial automation protocol using the general-purpose wireless communication protocol.

20. The emergency shutdown test system of claim 10 , wherein the portable wireless device is:

a laptop computer,

a smartphone,

a personal digital assistant (PDA), or

a wireless field communicator.

21. A non-transitory machine-accessible medium having instructions stored thereon that, when executed, cause a portable wireless device to:

process a request to initiate a partial stroke test of an emergency shutdown valve;

establish a wireless communication link between the portable wireless device and an emergency shutdown assembly that includes the emergency shutdown valve;

generate a set of one or more commands to initiate the partial stroke test, wherein:

the set of one or more commands is consistent with a digital industrial automation protocol,

the set of one or more commands is transmitted to the emergency shutdown assembly via the wireless communication link from the portable wireless device, and

the emergency shutdown valve is not configured to receive commands to initiate the partial stroke test via a wired connection, and

receive, from the emergency shutdown valve, (i) positioning data indicative of multiple positions of the emergency shutdown valve at various times during execution of the partial stroke test, and (ii) a result of the partial stroke test;

generate timestamps corresponding to the multiple positions of the emergency shutdown valve during the partial stroke test based upon the positioning data; and

generate a history of results from a plurality of executed partial stroke tests and their corresponding positioning data utilizing the timestamps associated with each of the plurality of executed partial stroke tests.

22. The non-transitory machine-accessible medium of claim 21 , wherein the request to initiate the partial stroke test of the emergency shutdown valve is received from a user interface of the portable wireless device.

23. The non-transitory machine-accessible medium of claim 21 , wherein the wireless communication link operates according to a wireless communication protocol consistent with an Institute of Electronic and Electrical Engineers (IEEE) 802.15 standard.