IP Library › Granted Patent US 9,118,077
Granted Patent B2
US 9,118,077 · App. 13/588,225 · Granted Aug 25, 2015

Manufacturing method of composite oxide and manufacturing method of power storage device

Inventors: Takuya Miwa (Kanagawa, JP); Kuniharu Nomoto (Saitama, JP); Junpei Momo (Kanagawa, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01M4/5825C01B25/45Y10T29/49108
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Quick Facts
Patent No.
US 9,118,077
App. No.
13/588,225
Granted
Aug 25, 2015
Kind
B2
Abstract

An object is to reduce variation in shape of crystals that are to be manufactured. Raw materials are each weighed, solutions containing the respective raw materials are formed in an environment where an oxygen concentration is lower than that in air, the solutions containing the respective raw materials are mixed in an environment where an oxygen concentration is lower than that in air to form a mixture solution, and with use of the mixture solution, a composite oxide is formed by a hydrothermal method.

Claims (30)

1. A production method of a compound comprising the steps of:

forming a solution consisting essentially of water and lithium phosphate in an atmosphere having an oxygen concentration lower than the oxygen concentration in air;

forming an aqueous solution containing a transition metal selected from the group consisting of iron (Fe), cobalt (Co), nickel (Ni), and manganese (Mn) in an atmosphere having an oxygen concentration lower than the oxygen concentration in air;

mixing the solution consisting essentially of water and lithium phosphate with the aqueous solution containing the transition metal in an atmosphere having an oxygen concentration lower than the oxygen concentration in air to form a mixture solution; and

forming a compound from the mixture solution by a hydrothermal method in which the mixture solution is subjected to heat and pressure treatment in the atmosphere having an oxygen concentration lower than an oxygen concentration in air,

wherein an oxygen concentration in the mixture solution is lower than or equal to 4.5 ppm,

wherein the compound is represented by general formula LiMPO 4 , and

wherein M denotes the transition metal selected from the group consisting of Fe, Co, Ni, and Mn.

2. The production method of a compound according to claim 1 , wherein the atmosphere having an oxygen concentration lower than the oxygen concentration in air is a nitrogen atmosphere.

3. The production method of a compound according to claim 1 , wherein the atmosphere having an oxygen concentration lower the oxygen concentration in air is a mixed atmosphere of nitrogen and hydrogen.

4. A production method of a compound comprising the steps of:

forming a solution consisting essentially of water and lithium phosphate in an atmosphere having an oxygen concentration lower than the oxygen concentration in air;

forming an aqueous solution containing a transition metal selected from the group consisting of iron (Fe), cobalt (Co), nickel (Ni), and manganese (Mn) in an atmosphere having an oxygen concentration lower than the oxygen concentration in air;

mixing the solution consisting essentially of water and lithium phosphate with the aqueous solution containing the transition metal in an atmosphere having an oxygen concentration lower than the oxygen concentration in air to form a mixture solution;

adding a reducing agent into the mixture solution; and

forming a compound from the mixture solution by a hydrothermal method in which the mixture solution is subjected to heat and pressure treatment in an atmosphere having an oxygen concentration lower than the oxygen concentration in air,

wherein an oxygen concentration in the mixture solution is lower than or equal to 4.5 ppm,

wherein the compound is represented by general formula LiMPO 4 , and

wherein M denotes the transition metal selected from the group consisting of Fe, Co, Ni, and Mn.

5. The production method of a compound according to claim 4 , wherein the atmosphere having an oxygen concentration lower than the oxygen concentration in air is a nitrogen atmosphere.

6. The production method of a compound according to claim 4 ,

wherein the atmosphere having an oxygen concentration lower than the oxygen concentration in air is a mixed atmosphere of nitrogen and hydrogen.

7. The production method of a compound according to claim 4 , further comprising the steps of:

introducing the reducing agent into a container resistant to pressure;

introducing the mixture solution into the container resistant to pressure; and

forming the compound by the hydrothermal method in the container resistant to pressure.

8. The production method of a compound according to claim 1 ,

wherein the water for forming the solution consisting essentially of water and lithium phosphate and the water for forming the aqueous solution containing transition metal are subjected to nitrogen bubbling.

9. The production method of a compound according to claim 4 ,

wherein the water for forming the solution consisting essentially of water and lithium phosphate and the water for forming the aqueous solution containing transition metal are subjected to nitrogen bubbling.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2012
From: MIWA, TAKUYA; NOMOTO, KUNIHARU; MOMO, JUNPEI
To: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
Reel/Frame 028806/0026 →
Priority Claims (1)
JP 2011-188980 · Aug 31, 2011 · national
Continuity (1)
Related Publication 20130047422A1 · Feb 28, 2013