IP Library Granted Patent US 9,138,622
Granted Patent B1
US 9,138,622 · App. 14/158,999 · Granted Sep 22, 2015

Multiple-material iron

Inventors: Brandon D. DeMille (Carlsbad, CA); Steven M. Ehlers (Poway, CA); Sean Griffin (Carlsbad, CA); James A. Seluga (Carlsbad, CA); Patrick Dawson (San Diego, CA); Denver Holt (Carlsbad, CA); Joshua D. Westrum (Vista, CA)
Assignee: CALLAWAY GOLF COMPANY
A63B53/0475A63B53/047A63B2053/042A63B2053/045A63B2053/0412A63B2220/64
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Quick Facts
Patent No.
US 9,138,622
App. No.
14/158,999
Granted
Sep 22, 2015
Kind
B1
Abstract

The present invention discloses an iron-type golf club head formed from multiple materials that increase torsional stiffness of the club and aid in sound performance. In particular, the iron-type golf club head includes a body having top, sole, heel, toe, and face portions, a rear cavity, and a rear flange extending upwards from the sole portion, and a composite cap comprising a plurality of ribs covering the rear cavity and forming an internal cavity. The ribs can extend from an interior surface to an exterior surface of the composite cap, and in one embodiment, at least one of the ribs extends along an interior surface of the composite cap and hooks over the rear flange.

Claims (25)

1. An iron-type golf club head comprising:

a body having a top portion, a sole portion, a heel portion, a toe portion, a rear cavity, a face portion, and a rear flange extending upwards from the sole portion; and

a composite cap affixed to the body,

wherein the composite cap covers the rear cavity, forming an internal cavity,

wherein the composite cap comprises a plurality of vertical ribs,

wherein the plurality of ribs comprises at least three ribs,

wherein each of the plurality of ribs extends along an interior surface of the composite cap and hooks over the rear flange,

wherein each of the plurality of ribs extends into a lower region of the internal cavity,

wherein at least one of the plurality of ribs makes contact with an interior surface of the sole portion,

wherein the composite cap is composed of a 45 degree composite material,

wherein the composite cap has a thickness of no less than 0.001 inch and no more than 0.500 inch, and

wherein the golf club head has a first mode measurement of at least 3000 Hz and a second mode measurement of at least 3250 Hz.

2. The iron-type golf club head of claim 1 , wherein at least one of the plurality of ribs extends from an interior surface of the composite cap to an exterior surface of the composite cap.

3. The iron-type golf club head of claim 1 , wherein the composite cap is affixed to at least a part of the top portion, the heel portion, the toe portion, and the rear flange.

4. The iron-type golf club head of claim 1 , wherein the composite cap is affixed to the body with an adhesive material.

5. The iron-type golf club head of claim 1 , wherein the golf club head has a first mode measurement of 3500-6000 Hz and a second mode measurement of 3750-6250 Hz.

6. The iron-type golf club head of claim 5 , wherein the golf club head has a first mode measurement of 3750-5750 Hz and a second mode measurement of 4000-6000 Hz.

7. The iron-type golf club head of claim 6 , wherein the golf club head has a first mode measurement of 4250-5000 Hz and a second mode measurement of 4500-5500.

8. The iron-type golf club head of claim 1 , wherein the composite cap is affixed to at least one of an exterior surface and an interior surface of the body.

9. The iron-type golf club head of claim 1 , wherein each of the plurality of ribs is entirely contained within the internal cavity.

10. The iron-type golf club head of claim 1 , wherein the composite cap comprises a variable thickness.

11. The iron-type golf club head of claim 1 , wherein the body is integrally formed from a stainless steel material.

12. The iron-type golf club head of claim 1 , wherein the face portion is formed separately from the top portion, sole portion, heel portion, toe portion, and rear flange of the body.

13. The iron-type golf club head of claim 12 , wherein the face portion is a face plate.

14. The iron-type golf club head of claim 12 , wherein the face portion is a face insert.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2014
From: DEMILLE, BRANDON D.; EHLERS, STEVEN M.; GRIFFIN, SEAN P.; SELUGA, JAMES A.; DAWSON, PATRICK; HOLT, DENVER; WESTRUM, JOSHUA D.
To: CALLAWAY GOLF COMPANY
Reel/Frame 032002/0979 →
Continuity (4)
Continuation In Part 13767751 · Feb 14, 2013
Continuation In Part 13761863 · Feb 7, 2013
Provisional Application 61884646 · Sep 30, 2013
Provisional Application 61701533 · Sep 14, 2012