IP Library Granted Patent US 9,160,219
Granted Patent B2
US 9,160,219 · App. 13/520,541 · Granted Oct 13, 2015

Axial gap type brushless motor

Inventors: Hiroyuki Takamatsu (Kobe, JP); Koji Inoue (Kobe, JP); Kenichi Inoue (Kobe, JP); Takashi Hase (Kobe, JP); Osamu Ozaki (Kobe, JP); Chikara Ichihara (Kobe, JP); Masakatsu Maruyama (Kobe, JP); Yasushi Maeda (Kobe, JP); Hiroyuki Mitani (Kobe, JP)
Assignee: Kobe Steel, Ltd.
H02K21/24H02K1/02H02K1/06H02K1/12H02K1/246H02K1/2793H02K3/04H02K21/46
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Quick Facts
Patent No.
US 9,160,219
App. No.
13/520,541
Granted
Oct 13, 2015
Kind
B2
Abstract

Disclosed is a brushless motor ( 1 A) which is an axial gap type brushless motor ( 1 A) wherein stators ( 3 A, 4 A) comprising a coil ( 41 ) and a rotor ( 2 ) comprising a permanent magnet ( 23 ) are arranged with a gap therebetween in the axial direction. The coil ( 41 ) is a band-like wire which is spirally wound such that the width direction of the band-like wire generally coincides with the direction of the magnetic flux that is generated by the permanent magnet ( 23 ) of the rotor ( 2 ). Consequently, the axial gap type brushless motor ( 1 A) having the above-described structure can be further reduced in eddy current loss in comparison to conventional brushless motors.

Claims (36)

1. An axial gap type brushless motor, comprising:

a stator that includes a coil; and

a rotor that includes a permanent magnet, the rotor being spaced apart from the stator in an axial direction,

wherein the coil is formed of a band-like wire that is spirally wound such that a width direction of the band-like wire generally coincides with a direction of a magnetic flux generated by the permanent magnet of the rotor,

wherein a plurality of the permanent magnets are arranged in a peripheral direction, and

wherein the rotor includes

conductors that extend in a radial direction between the permanent magnets arranged in the peripheral direction, and

short-circuiting rings that short-circuit ends of the conductors on inner and outer peripheral sides of the rotor.

2. The axial gap type brushless motor according to claim 1 , further comprising:

a thermally conductive material that fills a gap between the coil and a yoke on the stator side, the stator being a stator on which the coil is mounted.

3. The axial gap type brushless motor according to claim 1 ,

wherein the rotor further includes a plurality of magnetic members periodically disposed in a peripheral direction at least on an outer peripheral side of the permanent magnet.

4. The axial gap type brushless motor according to claim 1 ,

wherein the conductors and the short-circuiting rings are included in a frame, the frame being secured to a rotating shaft, the permanent magnets being fitted into the frame.

5. The axial gap type brushless motor according to claim 1 ,

wherein the coils are each supplied with a coil current in a corresponding one of nine phases.

6. The axial gap type brushless motor according to claim 1 ,

wherein a pair of the stators are provided on both sides of the rotor.

7. The axial gap type brushless motor according to claim 1 ,

wherein a plurality of the coils are arranged in a radial direction.

8. The axial gap type brushless motor according to claim 1 ,

wherein a yoke of the stator is formed by molding a soft magnetic powder, the yoke having a magnetic isotropy.

9. The axial gap type brushless motor according to claim 8 ,

wherein particles of the soft magnetic powder are covered with an electrically insulating layer.

10. The axial gap type brushless motor according to claim 1 ,

wherein a yoke of the stator is formed of a band-like soft magnetic material that is wound such that a width direction of the soft magnetic material extends in a direction in which a rotating shaft of the rotor extends.

11. The axial gap type brushless motor according to claim 10 ,

wherein an insulating layer is further provided between turns of the wound soft magnetic material.

12. The axial gap type brushless motor according to claim 1 ,

wherein the band-like wire further includes a second soft magnetic material disposed on one of side surfaces of the band-like wire, the one side surface being perpendicular to the axial direction.

13. The axial gap type brushless motor according to claim 12 ,

wherein the coil has a linear portion in a peripheral direction, and the second soft magnetic material is arranged in the linear portion.

14. The axial gap type brushless motor according to claim 12 ,

wherein a thickness of the second soft magnetic material in a direction perpendicular to the axial direction is equal to or smaller than a skin thickness in accordance with a frequency of an alternating current power supplied to the coil.

15. The axial gap type brushless motor according to claim 12 ,

wherein the band-like wire is covered with the second soft magnetic material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 3, 2012
From: TAKAMATSU, HIROYUKI; INOUE, KOJI; INOUE, KENICHI; HASE, TAKASHI; OZAKI, OSAMU; ICHIHARA, CHIKARA; MARUYAMA, MASAKATSU; MAEDA, YASUSHI; MITANI, HIROYUKI
To: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD)
Reel/Frame 028486/0713 →
Priority Claims (4)
JP 2010-001495 · Jan 6, 2010 · national
JP 2010-129037 · Jun 4, 2010 · national
JP 2010-169445 · Jul 28, 2010 · national
JP 2010-246560 · Nov 2, 2010 · national
Continuity (1)
Related Publication 20130009508A1 · Jan 10, 2013