IP Library Granted Patent US 9,163,375
Granted Patent B2
US 9,163,375 · App. 13/417,275 · Granted Oct 20, 2015

Synthetic ground cover system with binding infill for erosion control

Inventors: Michael Ayers (Alpharetta, GA); Jose Urrutia (Suwanee, GA)
Assignee: Watershed Geosynthetics LLC
E02D17/202E01C13/08E02D17/20
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Quick Facts
Patent No.
US 9,163,375
App. No.
13/417,275
Granted
Oct 20, 2015
Kind
B2
Abstract

A synthetic ground cover system for erosion control to be placed atop the ground, including a synthetic grass which comprises a composite of one or more geo-textiles tufted with synthetic yarns. The synthetic ground cover also includes a sand/soil infill ballast applied to the synthetic grass and a binding agent applied to the sand/soil infill to stabilize the sand/soil infill against high velocity water shear forces.

Claims (29)

1. A synthetic ground cover system for erosion control to be placed atop substantially non-level, sloping ground, comprising:

a synthetic grass having a backing and synthetic grass blade-like elements secured thereto and extending therefrom;

an infill ballast applied to the synthetic grass atop the backing;

a binding agent applied to the infill ballast to protect the infill ballast against high velocity water shear forces of from 1 pound per square foot to more than 25 pounds per square foot; and

a non-smooth impermeable membrane having an upper portion facing the backing of the synthetic grass and a lower portion facing the sloping ground, at least one of the upper portion and the lower portion of the non-smooth impermeable membrane comprising a plurality of spaced apart projections for engaging and holding the sloping ground and/or the backing of the synthetic grass;

wherein the synthetic ground cover system can remain in place atop substantially non-level, sloping ground despite shear forces from gravity, wind, and water flow and wherein the synthetic ground cover system can handle water runoffs.

2. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the upper portion and the lower portion of the non-smooth impermeable membrane each comprise projections.

3. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the lower portion of the non-smooth impermeable membrane comprises spike-like projections extending outwardly for gripping the ground.

4. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the upper portion of the non-smooth impermeable membrane comprises projections extending outwardly for contacting and supporting the backing of the synthetic grass to create and maintain a water drainage space between the non-smooth impermeable membrane and the backing of the synthetic grass.

5. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the binding agent comprises cement.

6. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the binding agent comprises a cementitious material which is subsequently cured with water.

7. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the binding agent is applied as an emulsion in water.

8. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the binding agent comprises lime.

9. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the binding agent comprises grout.

10. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the infill is applied to the synthetic grass in a dry condition and then is wetted later to be cured into a bound infill.

11. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the binding agent applied to the infill results in a bound infill having a depth of between about ½ inch and about 2 inches.

12. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the synthetic grass blades act as anchors to help secure the infill and wherein the infill is bound to the synthetic grass blades.

13. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the synthetic grass has fibers with an average length of between about 1.5 and 3 inches that act as reinforcement for the infill.

14. The synthetic ground cover system for erosion control as claimed in claim 1 wherein infill comprises sand and the binding agent comprises cement.

15. The synthetic ground cover system for erosion control as claimed in claim 14 wherein the ratio of sand to cement is between about 1:1 and 3:1 by weight.

16. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the infill ballast is inorganic and the binding agent is inorganic.

17. The synthetic ground cover system for erosion control as claimed in claim 1 wherein at least one of the infill ballast or the binding agent is organic.

18. The synthetic ground cover system for erosion control as claimed in claim 1 wherein the binding agent comprises polymer.

19. A synthetic ground cover system for erosion control to be placed atop substantially non-level, sloping ground, comprising;

a synthetic grass having a backing and synthetic grass blade-like elements secured thereto and extending therefrom:

an infill ballast applied to the synthetic grass atop the backing;

a binding agent applied to the infill ballast to protect the infill ballast against high velocity water shear forces of from 1 pound per square foot to more than 25 pounds per square foot; and

a non-smooth impermeable membrane having an upper portion facing the backing of the synthetic grass and a lower portion facing the sloping ground, the one of the upper portion of the non-smooth impermeable membrane comprising a plurality of spaced apart projections for engaging the backing of the synthetic grass and creating and maintaining a water flow space beneath the synthetic grass, and the lower portion of the non-smooth impermeable membrane including projections for extending into and holding the sloping ground;

wherein the synthetic ground cover system can remain in place atop substantially non-level, sloping ground despite shear forces from gravity, wind, and water flow and wherein the synthetic ground cover system can handle water runoffs.

Assignments (3)
SECURITY INTEREST Recorded Nov 25, 2019
From: WATERSHED GEOSYNTHETICS LLC (FKA CLOSURETURF LLC)
To: SHAW INDUSTRIES GROUP, INC.
Reel/Frame 051111/0261 →
SECURITY INTEREST Recorded Oct 12, 2017
From: WATERSHED GEOSYNTHETICS LLC (FKA CLOSURETURF LLC)
To: SHAW INDUSTRIES GROUP, INC.
Reel/Frame 043854/0864 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2016
From: AYERS, MICHAEL R.; URRUTIA, JOSE L.
To: WATERSHED GEOSYNTHETICS LLC
Reel/Frame 038339/0762 →
Continuity (2)
Provisional Application 61451839 · Mar 11, 2011
Related Publication 20120230777A1 · Sep 13, 2012