IP Library › Granted Patent US 9,238,180
Granted Patent B2
US 9,238,180 · App. 14/055,333 · Granted Jan 19, 2016

Modular construction panel

Inventor: Samuel Kennedy (Toronto, CA)
Assignee: FELTRO INC.
A63H33/10
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Quick Facts
Patent No.
US 9,238,180
App. No.
14/055,333
Granted
Jan 19, 2016
Kind
B2
Abstract

A modular construction panel is provided. The modular construction panel has a panel having a plurality of fasteners disposed within or thereon, each fastener permitting adjoining to a like construction panel for creating a structure. The panels are provided in shapes optimizing modularity when mated to other panels.

Claims (35)

1. A unit for a modular construction set, the unit comprising:

a panel having a front surface and a back surface, the panel having an internal layer made of flexible material able to be flexed in any direction and that allows the panel to flex and biases the panel to a flat state, the panel further having two soft surface layers defining the front surface and the back surface, the internal layer being located between the two soft surface layers, the internal layer having a plurality of apertures that are covered by the two soft surface layers; and

a plurality of fasteners, each fastener located within an aperture of the plurality of apertures;

all fasteners of the plurality of fasteners being oriented in the same direction in relation to the front surface and the back surface;

the plurality of fasteners being evenly spaced at discrete locations around at least a perimeter of the panel, each adjacent pair of fasteners of the plurality of fasteners being positioned to engage with each adjacent pair of oppositely facing fasteners of another unit of the modular construction set to form a lap joint, in which the front surface of the panel is releasably held to a back surface of a panel of the other unit of the modular construction set.

2. The unit of claim 1 , wherein one or more fasteners of the plurality of fasteners is disposed at a corner of the panel.

3. The unit of claim 1 , wherein the panel is a substantially trapezoidal panel.

4. The unit of claim 3 , wherein the substantially trapezoidal panel has a longer base substantially twice the length of a shorter base and two legs extending from the longer base at approximately sixty degrees.

5. The unit of claim 4 , wherein the plurality of fasteners comprises five fasteners disposed substantially at four corners of the substantially trapezoidal panel and midway between two corners of the longer base of the substantially trapezoidal panel.

6. The unit of claim 5 , further comprising stitching in the substantially trapezoidal panel to maintain each fastener in position.

7. The unit of claim 5 , wherein each fastener is maintained in position by ultrasonic welding each fastener to the substantially trapezoidal panel.

8. The unit of claim 5 , wherein each fastener is maintained in position by gluing each fastener to or within the substantially trapezoidal panel.

9. The unit of claim 1 , wherein each fastener is a magnet disposed within the panel, all magnets having poles oriented in the same direction in relation to the front surface and the back surface.

10. The unit of claim 1 , wherein the two surface layers comprise a non-woven material.

11. The unit of claim 10 , wherein the non-woven material is felted.

12. The unit of claim 1 , wherein the internal layer comprises a flexible material.

13. The unit of claim 1 , wherein each fastener and its two nearest neighboring fasteners are positioned to define vertices of an equilateral triangle.

14. The unit of claim 1 , wherein the panel comprises a woven material.

15. The unit of claim 1 , wherein the panel comprises foam.

16. A modular construction set comprising:

a plurality of units, each unit including:

a panel having a front surface and a back surface, the panel having an internal layer made of flexible material able to be flexed in any direction and that allows the panel to flex and biases the panel to a flat state, the panel further having two soft surface layers defining the front surface and the back surface, the internal layer being located between the two soft surface layers, the internal layer having a plurality of apertures that are covered by the two soft surface layers; and

a plurality of fasteners, each fastener located within an aperture of the plurality of apertures, all fasteners of the plurality of fasteners being oriented in the same direction in relation to the front surface and the back surface;

the plurality of fasteners of each unit of the plurality of units being evenly spaced at discrete locations around at least a perimeter of the panel, each adjacent pair of fasteners of each unit being positioned to be able to form a releasable lap joint with each adjacent pair of fasteners of another unit of the plurality of units;

the flexible material having rigidity sufficient to form a self-supporting structure from the plurality of units joined by a plurality of releasable lap joints.

17. The modular construction set of claim 16 , wherein the structure is a wearable structure.

18. The modular construction set of claim 17 , wherein the structure is a costume structure.

19. The modular construction set of claim 16 , wherein the structure is sculptural structure.

20. The modular construction set of claim 16 , wherein each unit is identically shaped.

21. The modular construction set of claim 16 , wherein the plurality of units are stacked one upon another to completely overlap.

22. A unit for a modular construction set, the unit comprising:

a panel having a front surface and a back surface, the panel having a plurality of layers that are held together, at least one layer of the plurality of layers comprising a flexible material that allows the panel to flex and biases the panel to a flat state, at least another layer of the plurality of layers comprising a soft material;

a plurality of magnets, each magnet of the plurality of magnets embedded within a respective aperture formed within an internal layer of the plurality of layers, the plurality of layers being held together to secure each magnet in the respective aperture;

all magnets of the plurality of magnets secured to have poles oriented in the same direction in relation to the front surface and the back surface;

the plurality of magnets being evenly spaced at discrete locations around at least a perimeter of the panel, each adjacent pair of magnets of the plurality of magnets being positioned to engage with each adjacent pair of oppositely facing magnets of another unit of the modular construction set to form a lap joint, in which the front surface of the panel is releasably held to a back surface of a panel of the other unit of the modular construction set.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2015
From: KENNEDY, SAMUEL
To: FELTRO INC.
Reel/Frame 036690/0509 →
Continuity (1)
Related Publication 20150104993A1 · Apr 16, 2015