IP Library Granted Patent US 9,257,535
Granted Patent B2
US 9,257,535 · App. 14/725,719 · Granted Feb 9, 2016

Gate-all-around metal-oxide-semiconductor transistors with gate oxides

Inventors: Seung-Chang Lee (Albuquerque, NM); Steven Brueck (Albuquerque, NM); Daniel Feezell (Albuquerque, NM)
Assignee: STC.UNM
H01L29/66742H01L29/0669H01L29/0673H01L29/16H01L29/2003H01L29/401H01L29/42392B82Y10/00H01L21/02603
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Quick Facts
Patent No.
US 9,257,535
App. No.
14/725,719
Granted
Feb 9, 2016
Kind
B2
Abstract

A method and structure for a semiconductor transistor, including various embodiments. In embodiments, a transistor channel can be formed between a semiconductor source and a semiconductor drain, wherein a transistor gate oxide completely surrounds the transistor channel and a transistor gate metal that completely surrounds the transistor gate oxide. Related fabrication processes are presented for similar device embodiments based on a Group III-V semiconductor material and silicon-on-insulator materials.

Claims (43)

1. A method for forming a semiconductor device, comprising:

providing a crystalline silicon layer overlying a first silicon dioxide layer, wherein the crystalline silicon comprises a first thickness;

oxidizing a transistor channel region of the crystalline silicon to thin the crystalline silicon at the transistor channel region to a second thickness while a semiconductor source region and a semiconductor drain region remain unoxidized;

forming a first patterned mask to cover the semiconductor source region, the semiconductor drain region, and the transistor channel region while other portions of the crystalline silicon remain exposed;

oxidizing the exposed regions of the crystalline silicon while the semiconductor source region, the semiconductor drain region, and the transistor channel region are covered by the patterned mask;

removing the first patterned mask after oxidizing the exposed regions of the crystalline silicon;

forming a second patterned mask to cover the semiconductor source region and the semiconductor drain region, and leaving the transistor channel region exposed;

etching silicon dioxide surrounding the transistor channel region to form a floating nanowire bridged between the semiconductor source region and the transistor channel region, while the semiconductor source region and the semiconductor drain region are covered by the second patterned mask, then removing the second patterned mask;

forming a transistor gate oxide on the floating nanowire wherein, in a cross section of the floating nanowire, the transistor gate oxide completely surrounds the floating nanowire;

forming a transistor gate metal on the transistor gate oxide; and

forming semiconductor source, semiconductor drain, and transistor gate metallizations.

2. The method of claim 1 , further comprising forming the transistor gate metal at the cross section to completely surround the floating nanowire and the transistor gate oxide.

3. The method of claim 1 , wherein the first thickness is about 100 nm before thinning.

4. The method of claim 1 , wherein the second thickness is between about 10 nm to about 20 nm.

5. The method of claim 1 , wherein the thinning of the silicon in the channel region determines a physical length of the transistor channel.

6. The method of claim 1 , wherein the etching silicon dioxide surrounding the transistor channel region comprising etching using a buffered hydrogen fluoride (HF) solution.

7. The method of claim 1 , wherein the forming the transistor gate oxide on the floating nanowire comprises an atomic layer deposition process.

8. A method for forming a semiconductor device, comprising:

providing a sacrificial layer on a first gallium nitride (GaN) layer, wherein the sacrificial layer comprises an InGaN alloy;

providing a patterned second GaN layer on first portions of the sacrificial layer while second portions of the sacrificial layer remain uncovered by the second GaN layer, wherein the patterned second GaN layer defines a semiconductor source region, a semiconductor drain region, and a transistor channel interposed between, and connected to, the semiconductor source region and the semiconductor drain region;

forming a dielectric layer on the second portions of the sacrificial layer;

patterning the dielectric layer, wherein a portion of the dielectric layer remains at a location lateral to the transistor channel region;

subsequent to patterning the dielectric layer, etching the sacrificial layer using an etch that undercuts the sacrificial layer from under the transistor channel region to form a floating nanowire bridged between the semiconductor source region and the transistor channel region;

after forming the floating nanowire, removing the patterned dielectric layer;

forming a transistor gate oxide on the floating nanowire wherein, in a cross section of the floating nanowire, the transistor gate oxide completely surrounds the floating nanowire;

forming a transistor gate metal on the transistor gate oxide; and

forming semiconductor source, semiconductor drain, and transistor gate metallizations.

9. The method of claim 8 , wherein:

the sacrificial layer is indium-gallium-nitride; and

the etching of the InGaN layer using an etch that removes the InGaN from under the transistor channel region further comprises exposing the InGaN layer and the second GaN layer to a light source outputting a light wavelength that is absorbed by the InGaN layer to a greater degree than it is absorbed by the second GaN layer to form photo-generated carriers in the InGaN layer such that the exposed InGaN layer can be etched at an etch rate that is higher than the second GaN layer.

10. The method of claim 8 , wherein:

the sacrificial layer is aluminum-indium-nitride (AlInN); and

further comprising exposing the InGaN layer and second GaN layer to a light wavelength of about 405 nm during the exposure of the InGaN layer and the second GaN layer to the light source.

11. The method of claim 8 , wherein:

the sacrificial layer is aluminum-indium-nitride (AlInN); and

the etching of the AlInN layer using an etch that removes the AlInN from under the transistor channel region further comprises:

after patterning the dielectric layer, oxidizing the AlInN; then

performing the etch that undercuts the patterned dielectric to remove the oxidized sacrificial layer.

12. The method of claim 8 , further comprising forming the transistor gate metal at the cross section to completely surround the floating nanowire and the transistor gate oxide.

13. The method of claim 9 , wherein the etching comprising immersion in an electrolyte.

14. The method of claim 13 , wherein the electrolyte comprise potassium hydroxide.

15. The method of claim 9 , wherein the etching comprising illumination of a wavelength of radiation that is absorbed in the InGaN layer but is transmitted through the GaN layer.

16. The method of claim 8 , wherein the transistor gate oxide is deposited on exposed GaN surfaces by an atomic layer deposition process.

Assignments (3)
CONFIRMATORY LICENSE Recorded Feb 12, 2020
From: NEW MEXICO, UNIVERSITY OF
To: DEFENSE THREAT REDUCTION AGENCY, US DOD
Reel/Frame 051904/0930 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2018
From: FEEZELL, DANIEL; LEE, SEUNG-CHANG; BRUECK, STEVEN
To: THE REGENTS OF THE UNIVERSITY OF NEW MEXICO
Reel/Frame 046561/0054 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2018
From: THE REGENTS OF THE UNIVERSITY OF NEW MEXICO
To: STC.UNM
Reel/Frame 046561/0104 →
Continuity (3)
Division 14156176 · Jan 15, 2014
Provisional Application 61752741 · Jan 15, 2013
Related Publication 20150263134A1 · Sep 17, 2015