IP Library Granted Patent US 9,260,613
Granted Patent B2
US 9,260,613 · App. 13/384,045 · Granted Feb 16, 2016

Clear coating compositions comprising particulate inorganic mineral

Inventor: Jonathan Stuart Phipps (Gorran Haven, GB)
Assignee: Imerys Minerals Limited
C09D7/1216C09D7/005C09D15/00C08K3/34Y10T428/252Y10T428/2982
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Quick Facts
Patent No.
US 9,260,613
App. No.
13/384,045
Granted
Feb 16, 2016
Kind
B2
Abstract

The present invention describes clear coating compositions comprising a particulate inorganic mineral, wherein the d 50 of the particulate inorganic mineral is less than about 1 μm, and wherein the mineral includes a kandite clay.

Claims (36)

1. A clear coating composition comprising a particulate inorganic mineral, wherein the d 50 of the particulate inorganic mineral is less than about 1 μm, the wt % of the particulate inorganic mineral less than 0.1 μm as measured according to the disc centrifuge method is 40 wt % or less, and wherein the mineral comprises a kandite clay, and the particulate inorganic mineral has a steepness factor that ranges from about 20 to about 75, and

wherein the coating composition has a transmittance greater than about 90% when the coating composition comprises up to about 25 wt % of the mineral based on the total weight of the coating composition.

2. The clear coating composition according to claim 1 , wherein the kandite clay is at least one of kaolin or halloysite.

3. The clear coating composition according to claim 1 , wherein the wt % of particulate inorganic mineral less than 0.1 μm as measured according to the disc centrifuge method is 10 wt % or less.

4. The clear coating composition according to claim 1 , wherein the wt % of particulate inorganic mineral less than 0.1 μm as measured according to the disc centrifuge method is 20 wt % or less.

5. The clear coating composition according to claim 1 , wherein the wt % of particulate inorganic mineral less than 0.1 μm as measured according to the disc centrifuge method is 5 wt % or less.

6. The clear coating composition according to claim 1 , wherein the wt % of particulate inorganic mineral less than 0.1 μm as measured according to the disc centrifuge method is 1 wt % or less.

7. The clear coating composition according to claim 1 , wherein the wt % of particulate inorganic mineral less than 0.1 μm as measured according to the disc centrifuge method is at least about 0.1 wt %.

8. The clear coating composition according to claim 1 , wherein the d 50 of the particulate inorganic mineral is less than about 0.6 μm.

9. The clear coating composition according to claim 1 , wherein the d 50 of the particulate inorganic mineral is less than about 0.5 μm.

10. The clear coating composition according to claim 1 , wherein the d 50 of the particulate inorganic mineral is less than about 0.4 μm.

11. The clear coating composition according to claim 1 , wherein the d 50 of the particulate inorganic mineral is at least about 0.15 μm.

12. The clear coating composition according to claim 1 , wherein the aspect ratio of the particulate inorganic mineral is greater than about 10.

13. The clear coating composition according to claim 1 , wherein the aspect ratio of the particulate inorganic mineral is greater than about 30.

14. The clear coating composition according to claim 1 , wherein the aspect ratio of the particulate inorganic mineral ranges from about 10 to about 70.

15. The clear coating composition according to claim 14 , wherein the aspect ratio of the particulate inorganic mineral ranges from about 20 to about 50.

16. The clear coating composition according to claim 1 , wherein the mineral is kaolin and the steepness factor ranges from about 20 to about 45.

17. The clear coating composition according to claim 1 , wherein the coating composition comprises a polymer resin.

18. The clear coating composition according to claim 1 , wherein the composition comprises an organic solvent.

19. The clear coating composition according to claim 1 , wherein the composition is an aqueous based dispersion.

20. The clear coating composition according to claim 1 , wherein the coating composition comprises up to about 20 wt % of the mineral based on the total weight of the clear composition.

21. The clear coating composition according to claim 1 , wherein the coating composition comprises up to about 15 wt % of the mineral based on the total weight of the clear composition.

22. The clear coating composition according to claim 1 , wherein the coating composition comprises at least about 2 wt % of the mineral based on the total weight of the clear composition.

23. The clear coating composition according to claim 1 , wherein the coating composition comprises at least about 5 wt % of the mineral based on the total weight of the clear composition.

24. The clear coating composition according to claim 1 , wherein the coating is a matt composition, and wherein the matt composition has a gloss (60°)<90 measured in accordance with ASTM D523.

25. The clear coating composition according to claim 24 , wherein the matt composition has a gloss (60°)<80 measured in accordance with ASTM D523.

26. The clear coating composition according to claim 25 , wherein the matt composition has a gloss (60°)<60 measured in accordance with ASTM D523.

27. The clear coating composition according to claim 26 , wherein the matt composition has a gloss (60°)<50 measured in accordance with ASTM 0523.

28. The clear coating composition according to claim 24 , wherein the matt composition has a gloss (60°)>5 measured in accordance with ASTM D523.

29. A production process for making the clear coating composition according to claim 1 , the process comprising blending said mineral and other components of the clear coating composition.

30. A method for coating an article or substrate comprising:

coating said article or substrate with the clear coating composition according to claim 1 ; and

curing the coating composition.

31. An article or substrate coated with a clear coating composition according to claim 1 .

32. The clear coating composition according to claim 1 , wherein the particulate inorganic mineral has a BET surface area greater than about 10 m 2 g −1 .

33. The clear coating composition according to claim 1 , wherein the coating composition has a haze less than about 40.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2019
From: IMERYS MINERALS, LTD.
To: IMERTECH SAS
Reel/Frame 049946/0591 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2012
From: PHIPPS, JONATHAN STUART
To: IMERYS MINERALS LIMITED
Reel/Frame 027762/0506 →
Priority Claims (1)
GB 0912201.1 · Jul 14, 2009 · national
Continuity (1)
Related Publication 20120141778A1 · Jun 7, 2012