Cryogenic cleaning methods for reclaiming and reprocessing oilfield tools
The disclosure relates to the cleaning of oilfield tools made of metal, particularly to the method of reclamation oilfield tools, already used in the mechanical deep-pumping extraction of oil, as well as to the product made with the help of the mentioned method. The method of remanufacturing of standard length rods includes cleaning the rod with at least one cryogen to eliminate environmental contamination and to assist in workplace safety.
1. A method of removing contaminants from a used oilfield tool, the method comprising the steps of:
a. obtaining a used oilfield tool contaminated with scale, asphaltenes or a combination thereof;
b. bombarding said contaminants with a substance comprising at least one cryogen, wherein the at least one cryogen is in solid or liquid form, and wherein the substance is propelled toward the used oilfield tool from at least one nozzle; and
i. wherein the scale, asphaltenes or a combination thereof are removed from the used oilfield tool by:
1. kinetic energy from the at least one cryogen, wherein said kinetic energy accelerates the at least one cryogen such that said scale, asphaltenes or a combination thereof are blasted away from the used oilfield tool;
2. thermal shock that weakens the scale, asphaltenes or a combination thereof by dropping a temperature of the contaminants;
3. thermal-kinetic energy that causes vapor to form from sublimation of the at least one cryogen upon impact with said scale, asphaltenes or a combination thereof, wherein the vapor expands and causes micro explosions which remove the scale, asphaltenes or a combination thereof; or
4. combinations thereof;
c. hardening the oilfield tool to prevent growth of any cracks on an external surface of the oilfield tool;
d. subjecting the oilfield tool a to non-visual inspection.
2. The method of claim 1 , wherein the at least one cryogen is selected from a group consisting of: liquid nitrogen, liquid oxygen, liquid hydrogen, liquid helium, liquid neon, liquid argon, liquid krypton liquid xenon, liquid sulfur hexafluoride, solid carbon dioxide or a combination thereof.
3. The method of claim 1 , wherein the cryogen further comprises non-cryogenic solid particles.
4. The method of claim 1 , wherein the hardening comprises hammering, shot blasting, shot peening, heat treating, heat treating and then quenching, tempering, induction hardening, case hardening, carburizing, nitriding, boriding, titanium carbon diffusion or a combination thereof.
5. The method of claim 1 , wherein the oilfield tool is a downhole rod pump.
6. The method of claim 1 , wherein the oilfield tool is a sucker rod coupling with an inner diameter.
7. The method of claim 1 , wherein the oilfield tool is a sucker rod.
8. The method of claim 1 , wherein the non-visual inspection is magnetic particle inspection, magnetic flux leakage inspection, ultrasonic inspection, eddy current inspection, acoustic emission inspection, radiographic inspection, acoustic emission, infrared thermography, phased array ultrasonic testing or a combination thereof.
9. The method of claim 5 , further comprising disassembling the downhole rod pump prior to step b and assembling the downhole rod pump after step d.
10. The method of claim 6 , further comprising measuring an inner diameter of the sucker rod coupling after step c or after step d.
11. The method of claim 9 , wherein prior to assembling the downhole rod pump, the downhole rod pump is subjected to one or more outer diameter measurement, one or more inner diameter measurement or a combination thereof.
12. A method of washing oilfield tools contaminated with scale, asphaltenes or a combination thereof, wherein the method does not result in the release of volatile organic compounds into air, the method comprising:
a. obtaining a used oilfield tool with scale, asphaltenes or a combination thereof;
b. dipping the oilfield tool into a cryogenic solution, wherein the scale, asphaltenes or a combination thereof are removed by thermal shock that weakens the scale, asphaltenes or a combination thereof by dropping a temperature of the scale, asphaltenes or a combination thereof;
c. removing the oilfield tool from the cryogenic solution;
d. hardening the oilfield tool to prevent growth of any cracks on an external surface of the oilfield tool;
e. subjecting the oilfield tool to a non-visual inspection.
13. The method of claim 12 , wherein the cryogenic solution comprises liquid nitrogen, liquid oxygen, liquid hydrogen, liquid helium, liquid neon, liquid argon, liquid krypton, liquid xenon, sulfur hexafluoride or a combination thereof.
14. The method of claim 12 , wherein the hardening comprises hammering, shot blasting, shot peening, heat treating, heat treating and then quenching, tempering, induction hardening, case hardening, carburizing, nitriding, boriding, titanium carbon diffusion or a combination thereof.
15. The method of claim 12 , wherein the oilfield tool is a downhole rod pump and the method further comprises disassembling the rod pump and measuring inner diameters of the pump.
16. The method of claim 12 , wherein the oilfield tool is a sucker rod coupling and the method further comprises measuring an inner diameter of the sucker rod coupling.
17. The method of claim 12 , wherein the oilfield tool is a sucker rod.
18. The method of claim 13 , wherein the cryogenic solution further comprises a solid and the scale, asphaltenes or a combination thereof are removed by thermal shock, abrasion or a combination thereof.
19. The method of claim 18 , wherein the solid in the cryogenic solution is solid carbon dioxide.