IP Library Granted Patent US 9,330,814
Granted Patent B2
US 9,330,814 · App. 13/943,185 · Granted May 3, 2016

Insulated electric wire

Inventors: Tomokazu Hisada (Anjo, JP); Yuki Amano (Aichi-ken, JP); Kazuomi Hirai (Inabe, JP); Yumi Kawachi (Inabe, JP); Masatoshi Narita (Inabe, JP); Tatsumi Hirano (Inabe, JP); Futoshi Kanemitsu (Inabe, JP); Yasunari Ashida (Inabe, JP)
Assignees: Denso Corporation; Unimac Ltd.
H01B7/0225H01B3/306H01B3/308H01F27/2823Y10T428/2933
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Quick Facts
Patent No.
US 9,330,814
App. No.
13/943,185
Granted
May 3, 2016
Kind
B2
Abstract

According to one embodiment, an insulated electric wire is disclosed. The insulated electric wire includes a conductor and an insulating film formed on the conductor, the insulating film including a first layer of a first polyamideimide containing an adhesion improver, a second layer of a second polyamideimide obtained by reacting an isocyanate component containing 10 to 70 mol % in total of 2,4′-diphenylmethane diisocyanate and dimer acid diisocyanate react with an acid component formed on the first layer, and a third layer of a polyimide formed on the second layer.

Claims (36)

1. An insulated electric wire, comprising:

a conductor and an insulating film formed on the conductor, the insulating film comprising a first layer of a first polyamideimide containing an adhesion improver, a second layer of a second polyamideimide obtained by reacting an isocyanate component containing 2,4′-diphenylmethane diisocyanate, dimer acid diisocyanate and 4,4′-diphenyl methane diisocyanate with an acid component formed on the first layer, and a third layer of a polyimide formed on the second layer,

wherein the isocyanate component contains 10 to 70 mol % of 2,4′-diphenylmethane diisocyanate and dimer acid diisocyanate, and 30 to 90 mol % of 4,4′-diphenylmethane diisocyanate, and

wherein with regard to a proportion of thicknesses of the first to third layers in relation to the total thickness of the insulating film, the first layer is 10 to 20% , the second layer is 10 to 75% , and the third layer is 10 to 75% .

2. The insulated electric wire according to claim 1 ,

wherein a glass transition point (Tg) of the first polyamideimide is 250 to 300° C.

3. The insulated electric wire according to claim 1 ,

wherein a glass transition point (Tg) of the second polyamideimide is 200to 270° C.

4. The insulated electric wire according to claim 1 ,

wherein the isocyanate component contains 30 to 60 mol % of 2,4′-diphenylmethane diisocyanate and dimer acid diisocyanate.

5. The insulated electric wire according to claim 1 ,

wherein the acid component is selected from an aromatic tetracarboxylic acid dianhydride and an isomer thereof.

6. A insulated electric wire according to claim 1 ,

wherein the total thickness of the insulating film is 60 to 200 μm.

7. The insulated electric wire according to claim 1 ,

wherein the conductor is a rectangular conductor.

8. The insulated electric wire according to claim 1 ,

wherein the rectangular conductor has a rectangular cross section with a width of 2.0 to 7.0 mm and a height of 0.7 to 3.0 mm.

9. An insulated electric wire, comprising:

a conductor and an insulating film formed on the conductor, the insulating film comprising a first layer of a first polyamideimide containing an adhesion improver, a second layer of a second polyamideimide obtained by reacting an isocyanate component containing 2,4′-diphenylmethane diisocyanate, dimer acid diisocyanate and 4,4′-diphenylmethane diisocyanate with an acid component formed on the first layer, and a third layer of a polyimide formed on the second layer,

wherein. the isocyanate component contains 10 to 70 mol % of 2,4′- diphenvlmethane diisocyanate and dimer acid diisocyanate, and 30 to 90 mol % of 4,4′-diphenvImethane diisocyanate, and

wherein, with regard to a proportion of thicknesses of the first to third layers in relation to the total thickness of the insulating film, the first layer is 15 to 20%, the second layer is 55 to 75%, and the third layer is 15 to 30%.

10. The insulated electric wire according to claim 9 ,

wherein a glass transition point (Tg) of the first polvamideimide is 250 to 300° C.

11. The insulated electric wire according to claim 9 ,

wherein a glass transition point (Tg) of the second polvamideimide is 200 to 270° C.

12. The insulated electric wire according to claim 9 ,

wherein the isocyanate component contains 30 to 60 mol % in total of 2,4′-diphenylmethane diisocyanate and dimer acid diisocyanate.

13. The insulated electric wire according to claim 9 ,

wherein the acid component is selected from an aromatic tetracarboxylic acid dianhydride and an isomer thereof.

14. A insulated electric wire according to claim 9 ,

wherein the total thickness of the insulating film is 60 to 200 μm.

15. The insulated electric wire according to claim 9 ,

wherein the conductor is a rectangular conductor.

16. The insulated electric wire according to claim 9

wherein the rectangular conductor has a rectangular cross section with a width of 2.0 to 7.0 mm and a height of 0.7 to 3.0 mm.

Assignments (3)
MERGER Recorded Feb 29, 2024
From: SWCC SHOWA UNIMAC LTD.
To: SWCC CORPORATION
Reel/Frame 066709/0559 →
CHANGE OF NAME Recorded Jan 17, 2020
From: UNIMAC LTD.
To: SWCC SHOWA UNIMAC LTD.
Reel/Frame 051629/0167 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2013
From: HISADA, TOMOKAZU; AMANO, YUKI; HIRAI, KAZUOMI; KAWACHI, YUMI; NARITA, MASATOSHI; HIRANO, TATSUMI; KANEMITSU, FUTOSHI; ASHIDA, YASUNARI
To: DENSO CORPORATION; UNIMAC LTD
Reel/Frame 030813/0384 →
Priority Claims (1)
JP 2012-162117 · Jul 20, 2012 · national
Continuity (1)
Related Publication 20140020929A1 · Jan 23, 2014