IP Library Granted Patent US 9,358,756
Granted Patent B2
US 9,358,756 · App. 13/197,985 · Granted Jun 7, 2016

Interlaminer reinforced composite structures

Inventor: Henry Sodano (Gainesville, FL)
B32B5/26B29C70/025B32B7/04B32B37/0038B82Y30/00B29K2105/162B32B2250/20B32B2260/046B32B2305/076Y10T156/10Y10T428/25Y10T428/252
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Quick Facts
Patent No.
US 9,358,756
App. No.
13/197,985
Granted
Jun 7, 2016
Kind
B2
Abstract

In an embodiment of the invention, a laminar composite has at least one interlaminar reinforced interface comprising a dispersion of binding-agent-treated low-dimensional nanoparticles with a large aspect ratio fixed between adjacent lamina by residues of the binding agents. In another embodiment of the invention, a method to prepare a laminar composite having reinforced interfaces involves the deposition of binding-agent-treated low-dimensional nanoparticles from a solution or suspension onto the surface or a prepreg sheet, where, optionally, after removal of the liquid that comprises the solution or suspension, sheets of the prepreg are layed-up and cured to form the laminar composite.

Claims (25)

1. A laminar composite, comprising at least one interlaminar reinforced interface comprising a dispersion of binding-agent-treated low-dimensional nanoparticles fixed between two adjacent lamina of a laminar composite by residues of the binding-agent-treated low-dimensional nanoparticles, wherein the binding-agent-treated low-dimensional nanoparticles comprise low-dimensional nanoparticles and binding agents that are small molecules, each of the binding agents comprising at least one functionality that binds to the low-dimensional nanoparticles and at least one functionality that binds to a matrix of the two adjacent lamina, wherein the low-dimensional nanoparticles are a metal, a metal alloy, a ceramic, or a glass and wherein the ceramic or the glass comprise a metal oxide, metal calcogenide, metal nitride, metal phosphide, metal arsenide, metal boride, metal silicide, or metal carbide.

2. The laminar composite of claim 1 , wherein the low-dimensional nanoparticles comprise one-dimensional nanoparticles having a length to diameter ratio of three or greater and wherein the length is 300 nm to 10 μm.

3. The laminar composite of claim 2 , wherein the low-dimensional nanoparticles comprise nanowires, nanofibers, nanotubes, nanoneedles, or nanobelts.

4. The laminar composite of claim 1 , wherein the low-dimensional nanoparticles comprise two-dimensional nanoparticles having a cross-section to thickness ratio of three or greater and wherein the cross-section is 300 nm to 10 μm.

5. The laminar composite of claim 4 , wherein the two-dimensional nanoparticles comprise nanoplates or nanodiscs.

6. The laminar composite of claim 1 , wherein the metal oxide is ZnO.

7. The laminar composite of claim 1 , wherein the binding agents is glycine and/or other amino acid.

8. The laminar composite of claim 1 , wherein the functionality that binds to the low-dimensional nanoparticles is a carboxylic acid, a sulfonic acid, a sulfinic acid, a silane, a titanate, an amine, or a metal chelating ligand.

9. The laminar composite of claim 1 , wherein the functionality that binds to the matrix is amino, hydroxy, thiol, carboxylic acid, ester, anhydride, vinyl, epoxy, isocyanate, or functional silane.

10. A method of forming a laminar composite according to claim 1 , comprising:

providing a plurality of prepreg sheets comprising a resin;

depositing a solution or suspension comprising the binding-agent-treated low-dimensional nanoparticles in a liquid on at least one surface of at least one of the plurality of prepreg sheets to form a nanoparticle-comprising surface;

optionally removing the liquid from the nanoparticle-comprising surface;

laying-up the plurality of prepreg sheets;

laminating the plurality of prepreg sheets under pressure to form an intimate interface between adjacent prepreg sheets; and

curing the resin, wherein a laminar composite is formed where the interface between at least two lamina of the laminar composite is reinforced by the binding-agent-treated low-dimensional nanoparticles.

11. The method of claim 10 , wherein the binding-agent-treated low-dimensional nanoparticles comprise ZnO nanowires treated with binding agents comprising glycine or other amino acid, and the liquid comprises methanol or other volatile solvent.

12. The method of claim 10 , wherein depositing comprises spray coating, dip coating, or roller coating.

13. The method of claim 10 , wherein removing the liquid comprises heating of the nanoparticle-comprising surface, passage of a gas through a volume situated adjacent to the nanoparticle-comprising surface, or evacuating a volume situated adjacent to the nanoparticle-comprising surface.

14. A method of forming a laminar composite according to claim 1 , comprising:

providing a plurality of prepreg sheets comprising a resin, wherein a plurality of the binding-agent-treated low-dimensional nanoparticles comprising the metal oxide and the plurality of the binding agents is dispersed within the plurality of prepreg sheets;

laying-up the plurality of prepreg sheets;

laminating the plurality of prepreg sheets under pressure to form an intimate interface between adjacent prepreg sheets; and

curing the resin, wherein a laminar composite is formed where the intimate interface between at least two lamina of the laminar composite is reinforced by the binding-agent-treated low-dimensional nanoparticles.

15. The method of claim 14 , wherein the metal oxide is ZnO.

Assignments (1)
CONFIRMATORY LICENSE Recorded May 10, 2012
From: HARP ENGINEERING, LLC
To: NAVY, DEPARTMENT OF THE
Reel/Frame 028196/0565 →
Continuity (1)
Related Publication 20130034724A1 · Feb 7, 2013