Lubricant for conveying containers
The passage of a container along a conveyor is lubricated by applying to the container or conveyor a lubricant composition comprising a water-miscible silicone material having a silicone emulsion wherein the silicone emulsion contains less than 500 ppm of a triethanolamine salts of alkyl benzene sulfonic acid compounds.
1. A method for lubricating the passage of a container along a conveyor comprising:
applying a lubricant composition through a dispensing system, and
establishing a threshold level of coefficient of friction for the conveyor, wherein the threshold level is between 0.05 and 0.25,
a. the lubricant composition comprising:
(i) 0.0075 to 0.045 wt. % of a silicone material,
(ii) an antimicrobial agent, and
(iii) water,
wherein the lubricant composition has a viscosity of less than about 15 centipoise when measured using a Brookfield viscometer with an RV2 spindle at a speed of 20 RPM; and
b. the dispensing system comprising a lubricant source, a pump connected to the lubricant source, a discharge valve located downstream of the pump, plastic tubing connecting the pump and the discharge valve, and a controller to actuate the pump and the discharge valves, wherein the pump starts and stops when the discharge valve is opened and closed and the discharge valve is open when lubricant is applied and closed when lubricant is not applied and the lubricant is not applied for a period of time and applied for a period of time and the ratio of not applied to applied time is at least 5:1, wherein the dispensing system is capable of maintaining a first coefficient of friction in a first part of the conveyor and a second coefficient of friction in a second part of the conveyor by delivering a first volume of lubricant composition to the first part of the conveyor and a second volume to the second part of the conveyor, wherein the second coefficient of friction is different from the first coefficient of friction, and wherein when a coefficient of friction of the conveyor is higher than the threshold level, a feedback loop triggers the controller to actuate the discharge valve to an open position.
2. The method of claim 1 , wherein the composition is free from triethanolamine salts of alkyl benzene sulfonic acid compounds.
3. The method of claim 1 , wherein the silicone material is a silicone emulsion.
4. The method of claim 1 , wherein the antimicrobial agent is selected from the group consisting of phenols, organic acids, inorganic acids, peroxycarboxylic acids, quaternary ammonium compounds, amines, aldehydes, halogens, and mixtures thereof.
5. The method of claim 1 , wherein pump is selected from the group consisting of a diaphragm pump, a peristaltic pump, and a metering pump.
6. The method of claim 1 , wherein the pump automatically starts and stops when the discharge valves open and close.
7. The method of claim 1 , wherein the ratio of not applied to applied time is at least 30:1.
8. The method of claim 1 , wherein the ratio of not applied to applied time is at least 180:1.
9. The method of claim 1 , wherein the ratio of not applied to applied time is at least 1000:1.
10. The method of claim 1 , wherein the lubricant composition has less than 5% failure when measured using the PET stress crack test.
11. The method of claim 1 , wherein the lubricant composition is not diluted.
12. The method of claim 1 , wherein the lubricant composition is diluted in line with a ratio of lubricant to water between 1/5 and 1/1000.
13. The method of claim 1 , wherein the second coefficient of friction is at least 5% greater than the first coefficient of friction.