Adjustable width steam box for fabric processing and method of using the same
A high efficiency steam box, particularly for the processing of fabrics. The box housing is subdivided into a plurality of steam chambers isolated from each other but communicating with a perforated steam tube which extends throughout the housing. Steam is delivered to the center portions of the steam tube and flows toward the ends. Valve pistons are movably positioned in the opposite end portions of the steam tube to confine the steam. The valve pistons are axially adjustable by a screw shaft extending through the steam tube and can be positioned to isolate outer chambers when processing narrow fabrics to prevent or minimize the discharge of steam from steam discharge slots extending beyond the edges of the fabric. Steam flow control can be integrated with positioning of the valve pistons to provide uniform steam flow per unit length of the discharge slots for optimum efficiency in processing and steam utilization.
1. A variable discharge steam box for use in the processing of fabric webs of variable width, which comprises
an enclosed housing having an axis and an axial length sufficient to extend transversely across a full width of a fabric web of a predetermined maximum fabric width,
a plurality of partition elements dividing said steam box axially into a central chamber and a plurality of additional chambers on opposite axial sides of said central chamber,
said housing having a fabric-facing wall and said fabric-facing wall having steam outlet openings associated with each of said chambers for the discharge of steam onto a fabric web moving adjacent to said fabric-facing wall,
a steam duct extending axially through said enclosed housing and having portions thereof within each of said chambers,
said steam duct having at least one steam outlet orifice in each of said chambers,
a steam inlet in a central portion of said steam duct to introduce steam under pressure into said central portion for flow axially outward within said steam duct toward opposite ends thereof,
controllable valve elements in said steam duct operative to block axial steam flow in said steam duct at a pair of axially spaced apart positions therein to controllably limit the axial extent of the flow of steam within said steam duct axially outward from said central portion thereof, to establish an effective adjusted length of said steam duct and thereby determine an effective width of steam discharge from said steam box.
2. A steam box according to claim 1 , wherein
said controllable valve elements are operative, in at least one operative condition thereof, to limit the flow of steam to outlets of said steam duct positioned only within said central chamber, and in at least another operative condition thereof to limit the flow of steam to outlets of said steam duct positioned within said central chamber and within one or more of said additional chambers equally on opposite axial sides of said central chamber.
3. The method of using the steam box of claim 1 comprising the steps of
supplying steam to said steam duct through said steam inlet, and
controlling a rate of flow of steam to the steam duct as a function of the effective adjusted length of the steam duct, such that steam application to fabric webs of different width remains more constant.
4. A variable discharge steam box for use in the processing of fabric webs of variable width, which comprises
an enclosed housing having an axis and an axial length sufficient to extend transversely across a full width of a fabric web of a predetermined maximum fabric width,
a plurality of partition elements dividing said steam box axially into a central chamber and a plurality of additional chambers on opposite axial sides of said central chamber,
said housing having a fabric-facing wall and said fabric-facing wall having steam outlet openings associated with each of said chambers for the discharge of steam onto a fabric web moving adjacent to said fabric-facing wall,
a steam duct extending axially through said enclosed housing and having portions thereof within each of said chambers,
said steam duct having at least one steam outlet orifice in each of said chambers,
a steam inlet in a central portion of said steam duct to introduce steam under pressure into said central portion for flow axially outward within said steam duct toward opposite ends thereof,
controllable valve elements in said steam duct operative to block said steam duct at multiple axial positions therein to controllably limit the flow of steam within said steam duct axially outward from said central portion thereof, to controllably limit the effective width of steam discharge from said steam box,
said controllable valve elements comprising axially movable valve pistons positioned within said steam duct and controllably axially movable therein to increase or decrease the length of said steam duct receiving steam from said steam inlet.
5. A steam box according to claim 4 , wherein
a threaded shaft extends axially through said steam duct and threadedly engages said valve pistons for opposed axial movements toward and away from said central chamber, and
said threaded shaft is accessible from at least one end of said steam duct for rotational operation.
6. A steam box according to claim 5 , wherein
a guide element extends through said steam duct in parallel relation to said threaded shaft and slidably engages said valve pistons.
7. A steam box according to claim 4 , wherein
said steam duct is formed with a plurality of axially spaced outlet orifices in each of said chambers, and
said valve pistons are controllably movable to positions closing one or more outer outlet orifices in an additional chamber to reduce steam flow in outmost additional chambers receiving steam from said steam duct.
8. A steam box according to claim 4 , wherein
said steam duct is provided with a plurality of axially spaced outlet orifices in each of said chambers.
9. A steam box according to claim 4 , wherein
said fabric-facing wall of said housing is provided with one or more slots extending axially therein along an extent corresponding to said predetermined maximum fabric width.