IP Library › Granted Patent US 9,382,356
Granted Patent B2
US 9,382,356 · App. 11/984,440 · Granted Jul 5, 2016

Catalyst for olefin polymerization, method for producing olefin polymer, method for producing propylene-based copolymer, propylene polymer, propylene-based polymer composition, and use of those

Inventors: Yasushi Tohi (Ichihara, JP); Masahiko Okamoto (Chiba, JP); Ryoji Mori (Ichihara, JP); Tatsuya Nakamura (Ichihara, JP); Takashi Yukita (Chiba, JP); Takashi Nakagawa (Ichihara, JP); Miyuki Konno (Nerima-ku, JP); Yuichi Yamamura (Ichihara, JP); Shiegenobu Ikenaga (Ichihara, JP); Mayumi Hiwara (Chiba, JP); Naritoshi Hirota (Takaishi, JP); Hiromasa Marubayashi (Chigasaki, JP); Kouji Nagahashi (Kuga-gun, JP); Shiro Otsuzuki (Hatsukaichi, JP); Tomohiro Yamaguchi (Kuga-gun, JP); Masashi Higuchi (Takaishi, JP); Yasuo Ichiki (Takaishi, JP); Takayuki Kajihara (Funabashi, JP)
Assignee: MITSUI CHEMICALS, INC.
C08F210/06C08F10/00C08J5/18C08L23/14C08L23/142C08F4/65908C08F4/65912C08F4/65916C08J2323/10C08L2205/025C08L2205/03C08L2314/06Y10T428/1397
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Quick Facts
Patent No.
US 9,382,356
App. No.
11/984,440
Granted
Jul 5, 2016
Kind
B2
Abstract

A catalyst for olefin polymerization, comprising: (A-1) a bridged metallocene compound represented by the following Formula [1-1], and (b) at least one compound selected from: (b-1) an organoaluminum oxy compound, (b-2) a compound which forms an ion pair, and (b-3) an organoaluminum compound: wherein in Formula [1-1], R 1 , R 2 , R 3 , R 4 , R 5 , R 8 , R 9 , and R 12 are each selected from a hydrogen, a hydrocarbon group and a silicon-containing group; the four groups of R 6 , R 7 , R 10 , and R 11 are not hydrogen atoms, and are each selected from a hydrocarbon group or a silicon-containing group; R 13 and R 14 are each a hydrocarbon group or the like, excluding a hydrogen atom and a methyl group; M is Ti, Zr or the like; Y is carbon or the like; Q is a halogen or the like; and j is an integer from 1 to 4.

Claims (42)

1. A method for producing a syndiotactic α-olefin polymer, comprising polymerizing one or more monomers selected from α-olefins having 2 or more carbon atoms, in the presence of a catalyst (1) for olefin polymerization which comprises:

(a-1) a bridged metallocene compound represented by the following Formula [1-1], and

(b) at least one compound selected from:

(b-1) an organoaluminum oxy compound,

(b-2) a compound which reacts with the bridged metallocene compound (a-1) to form an ion pair, and

(b-3) an organoaluminum compound;

wherein in Formula [1-1], R 1 , R 2 , R 3 and R 4 are each a hydrogen atom;

R 5 , R 8 , R 9 and R 12 are each a hydrogen atom;

R 7 and R 10 are each a tert-butyl group, and R 6 and R 11 are each an aryl group or a substituted aryl group;

R 6 and R 7 are not linked to each other to form a ring and R 10 and R 11 are not linked to each other to form a ring;

R 13 and R 14 , which may be identical to or different from each other, are each a hydrocarbon group having 2 to 20 carbon atoms, provided that R 13 and R 14 are not linked to each other to form a ring;

M is Ti, Zr or Hf;

Y is carbon;

Q, which may be identical to or different from each other, is selected from a halogen, a hydrocarbon group, an anion ligand and a neutral ligand capable of coordination with a lone electron pair; and

j is an integer from 1 to 4.

2. The method for producing the syndiotactic α-olefin polymer according to claim 1 , wherein the catalyst (1) for olefin polymerization further comprises a support (c).

3. The method for producing a syndiotactic α-olefin polymer according to claim 1 , wherein R 6 and R 11 are identical groups.

4. The method for producing a syndiotactic α-olefin polymer according to claim 1 , wherein R 13 and R 14 are each any one selected from an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a phenyl group, an m-tolyl group, a p-tolyl group, a benzyl group, an m-(trifluoromethyl)phenyl group, a p-(trifluoromethyl)phenyl group, a bis(trifluoromethyl)phenyl group, an m-chlorophenyl group, a p-chlorophenyl group and a dichlorophenyl group.

5. The method for producing a syndiotactic α-olefin polymer according to claim 1 , wherein the bridged metallocene compound (a-1) has a Cs-symmetric structure.

6. A method for producing a propylene-based copolymer (B1), comprising polymerizing propylene and at least one monomer selected from α-olefins excluding propylene and polyenes, in the presence of a catalyst (2) for olefin polymerization which comprises:

(a-2) a bridged metallocene compound represented by the following Formula [1-2],

(b) at least one compound selected from:

(b-1) an organoaluminum oxy compound,

(b-2) a compound which reacts with the bridged metallocene compound (a-2) to form an ion pair, and

(b-3) an organoaluminum compound;

wherein in Formula [1-2], R 1 , R 2 , R 3 , and R 4 , are each a hydrogen atom;

R 5 , R 8 , R 9 and R 12 are each a hydrogen atom;

R 6 and R 11 are the same atoms or same groups selected from a hydrogen atom, a hydrocarbon group and a silicon-containing group;

R 7 and R 10 are each a tert-butyl group;

R 13 and R 14 , which may be identical to or different from each other, are each selected from a chloroaryl group having 6 to 20 carbon atoms, and a fluoroalkylaryl group having 7 to 40 carbon atoms;

M is Ti, Zr or Hf;

Y is carbon or silicon;

Q is selected from a halogen, a hydrocarbon group, a neutral, conjugated or non-conjugated diene having 10 or fewer carbon atoms, an anion ligand, and a neutral ligand capable of coordination with a lone electron pair, in identical or different combinations;

j is an integer from 1 to 4; and

wherein the propylene content in the propylene-based copolymer (B1) is in the range of 90 to 55 mol %.

7. The method for producing a propylene-based copolymer (B1) according to claim 6 , wherein in the Formula [1-2], R 6 and R 11 are the same groups selected from a hydrocarbon group and a silicon-containing group.

8. The method for producing a propylene-based copolymer (B1) according to claim 7 , wherein R 6 and R 11 are each a phenyl group.

9. The method for producing a propylene-based copolymer (B1) according to claim 6 , wherein the chloroaryl group having 6 to 20 carbon atoms, and the fluoroalkylaryl group having 7 to 40 carbon atoms are each a substituted phenyl group having its substituent located at the meta-position and/or para-position.

10. The method for producing a propylene-based copolymer (B1) according to claim 9 , wherein R 13 and R 14 are each the chloroaryl group having 6 to 20 carbon atoms.

11. The method for producing a propylene-based copolymer (B1) according to claim 9 , wherein R 13 and R 14 are each selected from the group consisting of an m-chlorophenyl group, a p-chlorophenyl group, an m-trifluorophenyl group, a p-trifluorophenyl group, a 3,5-ditrifluorophenyl group, a 5-chloronaphthyl group, and a 6-chloronaphthyl group.

12. The method for producing a propylene-based copolymer (B1) according to claim 11 , wherein R 13 and R 14 are each are a p-chlorophenyl group.

13. The method for producing a propylene-based copolymer (B1) according to claim 6 , wherein the polymerizing is performed at the temperature within the range from 40 to 200° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2008
From: TOHI, YASUSHI; OKAMOTO, MASAHIKO; MORI, RYOJI; NAKAMURA, TATSUYA; YUKITA, TAKASHI; NAKAGAWA, TAKASHI; KONNO, MIYUKI; YAMAMURA, YUICHI; IKENAGA, SHIGENOBU; HIWARA, MAYUMI; HIROTA, NARITOSHI; MARUBAYASHI, HIROMASA; NAGAHASHI, KOUJI; OTSUZUKI, SHIRO; YAMAGUCHI, TOMOHIRO; HIGUCHI, MASASHI; ICHIKI, YASUO; KAJIHARA, TAKAYUKI
To: MITSUI CHEMICALS, INC.
Reel/Frame 020908/0801 →
Priority Claims (14)
JP 2005-144873 · May 18, 2005 · national
JP 2005-214685 · Jul 25, 2005 · national
JP 2005-324814 · Nov 9, 2005 · national
JP 2006-012494 · Jan 20, 2006 · national
JP 2006-012970 · Jan 20, 2006 · national
JP 2006-012971 · Jan 20, 2006 · national
JP 2006-047857 · Feb 24, 2006 · national
JP 2006-111398 · Apr 13, 2006 · national
JP 2006-111399 · Apr 13, 2006 · national
JP 2006-116963 · Apr 20, 2006 · national
JP 2006-127890 · May 1, 2006 · national
JP 2006-127891 · May 1, 2006 · national
JP 2006-312233 · Nov 17, 2006 · national
JP 2006-316026 · Nov 22, 2006 · national
Continuity (2)
Continuation In Part PCTJP2006309972 · May 18, 2006
Related Publication 20080220193A1 · Sep 11, 2008