IP Library Granted Patent US 9,385,366
Granted Patent B2
US 9,385,366 · App. 13/973,524 · Granted Jul 5, 2016

Positive electrode for secondary battery, secondary battery, and method for fabricating positive electrode for secondary battery

Inventors: Masaki Yamakaji (Kanagawa, JP); Takahiro Kawakami (Kanagawa, JP); Mako Motoyoshi (Kanagawa, JP); Rika Yatabe (Kanagawa, JP)
Assignee: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
H01M4/131H01M4/043H01M4/0404H01M4/0471H01M4/136H01M4/1391H01M4/1397H01M4/366H01M4/505H01M4/525H01M4/587H01M4/625H01M10/052Y02E60/122Y02P70/54Y02T10/7011
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Quick Facts
Patent No.
US 9,385,366
App. No.
13/973,524
Granted
Jul 5, 2016
Kind
B2
Abstract

A positive electrode for a secondary battery which enables both good battery characteristics and electrode strength at a predetermined level, a secondary battery, and a method for fabricating the positive electrode for a secondary battery are provided. The positive electrode for a secondary battery includes a current collector and an active material layer over the current collector. The active material layer includes an active material, graphene, and a binder. A carbon layer is on a surface of the active material. The proportion of the graphene in the active material layer is greater than or equal to 0.1 wt % and less than or equal to 1.0 wt %.

Claims (41)

1. A positive electrode for a secondary battery comprising:

a current collector; and

an active material layer over the current collector,

wherein the active material layer comprises an active material, graphene, and a binder,

wherein a carbon layer is in contact with a surface of the active material,

wherein a proportion of the graphene in the active material layer is greater than or equal to 0.1 wt % and less than or equal to 1.0 wt %, and

wherein a maximum value of discharge capacity (mAh/g) of the positive electrode is more than or equal to 140 mAh/g at a discharging rate of 1 C.

2. The positive electrode for a secondary battery according to claim 1 , wherein the active material comprises lithium iron phosphate.

3. The positive electrode for a secondary battery according to claim 1 ,

wherein a thickness of the carbon layer is greater than or equal to 1 nm and less than or equal to 50 nm.

4. The positive electrode for a secondary battery according to claim 1 , wherein the carbon layer has an amorphous structure.

5. The positive electrode for a secondary battery according to claim 1 ,

wherein a discharge curve of the positive electrode at a lower limit voltage or more has a plateau in 60 % or more of a measuring range, and

wherein the lower limit voltage is 2 V.

6. A secondary battery comprising the positive electrode for a secondary battery according to claim 1 .

7. An electronic device comprising the secondary battery according to claim 6 .

8. A positive electrode for a secondary battery comprising:

a current collector; and

an active material layer over the current collector,

wherein the active material layer comprises an active material, graphene, and a binder,

wherein a carbon layer is in contact with a surface of the active material,

wherein a proportion of the graphene in the active material layer is greater than or equal to 0.1 wt % and less than or equal to 1.0 wt %,

wherein a maximum value of discharge capacity (mAh/g) of the positive electrode is more than or equal to 140 mAh/g at a discharging rate of 1 C, and

wherein the current collector and the active material layer are not separated from each other in a winding test using a cylinder with a diameter of 6 mm.

9. The positive electrode for a secondary battery according to claim 8 , wherein the active material comprises lithium iron phosphate.

10. The positive electrode for a secondary battery according to claim 8 , wherein a thickness of the carbon layer is greater than or equal to 1 nm and less than or equal to 50 nm.

11. The positive electrode for a secondary battery according to claim 8 , wherein the carbon layer has an amorphous structure.

12. The positive electrode for a secondary battery according to claim 8 , wherein a maximum value of discharge capacity (mAh/g) of the positive electrode is more than or equal to 140 mAh/g at a discharging rate of 1 C.

13. The positive electrode for a secondary battery according to claim 8 ,

wherein a discharge curve of the positive electrode at a lower limit voltage or more has a plateau in 60% or more of a measuring range, and

wherein the lower limit voltage is 2 V.

14. A secondary battery comprising the positive electrode for a secondary battery according to claim 8 .

15. An electronic device comprising the secondary battery according to claim 14 .

16. A method for manufacturing a positive electrode for a secondary battery, comprising the steps of:

coating a surface of an active material with a carbon layer;

mixing the active material coated with the carbon layer, graphene oxide, and a binder to form a mixture so that a proportion of the graphene oxide in the mixture is greater than or equal to 0.2 wt % and less than or equal to 1.0 wt %;

providing the mixture over a current collector; and

reducing the graphene oxide to form an active material layer containing graphene,

wherein a maximum value of discharge capacity (mAh/g) of the positive electrode is more than or equal to 140 mAh/g at a discharging rate of 1 C.

17. The method for manufacturing a positive electrode for a secondary battery according to claim 16 , wherein the active material comprises lithium iron phosphate.

18. The method for manufacturing a positive electrode for a secondary battery according to claim 16 , wherein a thickness of the carbon layer is greater than or equal to 1 nm and less than or equal to 50 nm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2013
From: YAMAKAJI, MASAKI; KAWAKAMI, TAKAHIRO; MOTOYOSHI, MAKO; YATABE, RIKA
To: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
Reel/Frame 031064/0761 →
Priority Claims (1)
JP 2012-186404 · Aug 27, 2012 · national
Continuity (1)
Related Publication 20140057165A1 · Feb 27, 2014