IP Library Granted Patent US 9,415,835
Granted Patent B2
US 9,415,835 · App. 14/163,093 · Granted Aug 16, 2016

Rotatable annular bicycle component and bicycle rear sprocket

Inventors: Koji Tokuyama (Sakai, JP); Kazunori Okubo (Sakai, JP)
Assignee: SHIMANO INC.
B62M9/12B62M9/121
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Quick Facts
Patent No.
US 9,415,835
App. No.
14/163,093
Granted
Aug 16, 2016
Kind
B2
Abstract

A rotatable annular bicycle component comprises an outer annular member, an intermediate supporting member, and a hub engaging member. The outer annular member comprises a first material. The outer annular member is attached to the intermediate supporting member. The intermediate supporting member comprises a second material different from the first material. The hub engaging member is configured to be attached to the intermediate supporting member and is configured to engage with a bicycle hub assembly. The hub engaging member comprises a third material different from the second material.

Claims (150)

1. A rotatable annular bicycle component comprising:

an outer annular member comprising a first material;

an intermediate supporting member to which the outer annular member is attached, the intermediate supporting member comprising a second material different from the first material; and

a hub engaging member configured to be attached to the intermediate supporting member and configured to engage with a bicycle hub assembly, the hub engaging member comprising a third material different from the second material, the hub engaging member including

an inner engaging part configured to engage with the bicycle hub assembly, and

an outer engaging part configured to engage with the intermediate supporting member, the outer engaging part being integrally provided with the inner engaging part as a one-piece unitary member and being at least partly embedded in the intermediate supporting member.

2. The rotatable annular bicycle component according to claim 1 , wherein

the outer annular member includes sprocket teeth configured to engage with a bicycle chain.

3. The rotatable annular bicycle component according to claim 2 , further comprising:

at least one additional outer annular member including sprocket teeth configured to engage with a bicycle chain, wherein

the at least one additional outer annular member is attached to the intermediate supporting member.

4. The rotatable annular bicycle component according to claim 1 , wherein

the hub engaging member includes an annular main-body provided about a rotational center axis of the rotatable annular bicycle component, and

the inner engaging part is provided on an inner peripheral part of the annular main-body and includes a first concavo-convex structure configured to engage with a concavo-convex structure of the bicycle hub assembly.

5. The rotatable annular bicycle component according to claim 4 , wherein

the outer engaging part is provided on an outer peripheral part of the annular main-body and includes a second concavo-convex structure configured to engage with the intermediate supporting member.

6. The rotatable annular bicycle component according to claim 5 , wherein

the intermediate supporting member includes a third concavo-convex structure configured to engage with the second concavo-convex structure of the hub engaging member.

7. The rotatable annular bicycle component according to claim 1 , wherein

the first material comprises a metallic material,

the second material comprises a non-metallic material, and

the third material comprises a metallic material.

8. The rotatable annular bicycle component according to claim 1 , wherein

the second material comprises a resin material.

9. The rotatable annular bicycle component according to claim 1 , wherein

the second material comprises fiber reinforced plastic.

10. The rotatable annular bicycle component according to claim 1 , wherein

the third material comprises one of aluminum, iron and titanium.

11. The rotatable annular bicycle component according to claim 1 , wherein

the first material comprises one of iron and titanium.

12. The rotatable annular bicycle component according to claim 1 , wherein

the outer annular member has a multi-layered structure with different materials.

13. The rotatable annular bicycle component according to claim 12 , wherein

the outer annular member includes

a first sprocket layer comprising the first material,

a second sprocket layer comprising a fourth material, and

a third sprocket layer comprising a fifth material and provided between the first sprocket layer and the second sprocket layer,

the first material comprises a metallic material,

the fourth material comprises a metallic material, and

the fifth material comprises a non-metallic material.

14. The rotatable annular bicycle component according to claim 13 , wherein

the fifth material comprises a resin material.

15. The rotatable annular bicycle component according to claim 14 , wherein

the second material and the fifth material comprise the resin material, and

the first sprocket layer, the second sprocket layer and the third sprocket layer are integrally formed with the intermediate supporting member.

16. The rotatable annular bicycle component according to claim 15 , wherein

the first sprocket layer, the second sprocket layer and the third sprocket layer are integrally formed with the intermediate supporting member by an integral molding process.

17. The rotatable annular bicycle component according to claim 13 , further comprising:

an additional outer annular member including sprocket teeth configured to engage with a bicycle chain, wherein

the additional outer annular member has a multi-layered structure with different materials and includes

a fourth sprocket layer comprising a metallic material,

a fifth sprocket layer comprising a metallic material and

a sixth sprocket layer comprising a non-metallic material and provided between the fourth sprocket layer and the fifth sprocket layer, and

the fourth sprocket layer is joined to the first sprocket layer by defused joining.

18. The rotatable annular bicycle component according to claim 12 , wherein

the outer annular member includes

a first sprocket layer comprising the first material,

a second sprocket layer comprising a fourth material, and

a third sprocket layer comprising a fifth material and provided between the first sprocket layer and the second sprocket layer,

the first sprocket layer is bonded to the third sprocket layer with adhesive, and

the second sprocket layer is bonded to the third sprocket layer with adhesive.

19. The rotatable annular bicycle component according to claim 12 , wherein

the outer annular member includes

a first sprocket layer comprising the first material,

a second sprocket layer comprising a fourth material, and

a third sprocket layer comprising a fifth material and provided between the first sprocket layer and the second sprocket layer,

each of the first material, the fourth material and the fifth material comprise a metallic material,

the first sprocket layer is joined to the third sprocket layer by defused joining, and

the second sprocket layer is joined to the third sprocket layer by defused joining.

20. The rotatable annular bicycle component according to claim 1 , wherein

the intermediate supporting member includes a weight-saving opening.

21. The rotatable annular bicycle component according to claim 1 , wherein

the intermediate supporting member includes an annular base portion having an opening, and

the hub engaging member is provided in the opening of the annular base portion.

22. The rotatable annular bicycle component according to claim 21 , wherein

the outer engaging part of the hub engaging member is at least partly embedded in an inner peripheral part of the annular base portion.

23. The rotatable annular bicycle component according to claim 22 , wherein

the inner engaging part includes a first concavo-convex structure configured to engage with a concavo-convex structure of the bicycle hub assembly, and

the outer engaging part includes a second concavo-convex structure configured to engage with the inner peripheral part of the annular base portion.

24. The rotatable annular bicycle component according to claim 23 , wherein

the intermediate supporting member includes a third concavo-convex structure configured to engage with the second concavo-convex structure of the hub engaging member, and

the third concavo-convex structure is provided on the inner peripheral part of the annular base portion.

25. The rotatable annular bicycle component according to claim 24 , wherein

the second concavo-convex structure includes first protrusions arranged in a circumferential direction of the rotatable annular bicycle component,

the third concavo-convex structure includes second protrusions arranged in the circumferential direction, and

the second protrusions mesh with the first protrusions of the second concavo-convex structure.

26. A rotatable annular bicycle component comprising:

an outer annular member comprising a first material;

an intermediate supporting member to which the outer annular member is attached, the intermediate supporting member comprising a second material different from the first material; and

a hub engaging member configured to be attached to the intermediate supporting member and configured to engage with a bicycle hub assembly, the hub engaging member comprising a third material different from the second material, wherein

the intermediate supporting member includes a weight-saving opening, and

the intermediate supporting member includes a reinforcing rib at least partly overlapping with the weight-saving opening when viewed from an axial direction parallel to a rotational center axis of the rotatable annular bicycle component.

27. The rotatable annular bicycle component according to claim 26 , wherein

the reinforcing rib is at least partly provided outside the weight-saving opening in the axial direction.

28. The rotatable annular bicycle component according to claim 1 , wherein

the rotatable annular bicycle component comprises a disc rotor.

29. A bicycle rear sprocket comprising:

a sprocket member including sprocket teeth configured to engage with a bicycle chain; and

a sprocket supporting member to which the sprocket member is attached, the sprocket supporting member comprising:

a weight-saving opening offset from a rotational center axis of the bicycle rear sprocket; and

a reinforcing rib at least partly overlapping with the weight-saving opening when viewed from an axial direction parallel to the rotational center axis of the bicycle rear sprocket.

30. The bicycle rear sprocket according to claim 29 , wherein

the reinforcing rib is at least partly provided outside the weight-saving opening in the axial direction.

31. The bicycle rear sprocket according to claim 29 , wherein

the reinforcing rib is entirely provided outside the weight-saving opening in the axial direction.

32. The bicycle rear sprocket according to claim 29 , wherein

the sprocket member comprises a first material,

the sprocket supporting member comprises a second material,

the first material comprises a metallic material, and

the second material comprises a non-metallic material.

33. The bicycle rear sprocket according to claim 32 , wherein

the second material comprises a resin material.

34. The bicycle rear sprocket according to claim 32 , wherein

the second material comprises fiber reinforced plastic.

35. The bicycle rear sprocket according to claim 29 , wherein

the sprocket member has a multi-layered structure with different materials.

36. The bicycle rear sprocket according to claim 29 , wherein

the sprocket supporting member comprises a supporting base part,

the weight-saving opening is provided on the supporting base part, and

the reinforcing rib is provided on the supporting base part and is integrally provided with the supporting base part as a one-piece unitary member.

37. The bicycle rear sprocket according to claim 29 , wherein

the reinforcing rib extends across the weight-saving opening to pass through a center of the weight-saving opening when viewed from the axial direction.

38. A bicycle rear sprocket comprising:

a sprocket member including sprocket teeth configured to engage with a bicycle chain;

a sprocket supporting member to which the sprocket member is attached, the sprocket supporting member comprising:

a weight-saving opening; and

a reinforcing rib at least partly overlapping with the weight-saving opening when viewed from an axial direction parallel to a rotational center axis of the bicycle rear sprocket; and

a hub engaging member configured to be attached to the sprocket supporting member and configured to engage with a bicycle hub assembly, wherein

the hub engaging member comprises a third material, and

the third material comprises a metallic material.

39. The bicycle rear sprocket according to claim 38 , wherein

the third material comprises one of aluminum, iron, and titanium.

40. The bicycle rear sprocket according to claim 38 , wherein

the hub engaging member includes

an annular main-body provided about the rotational center axis of the bicycle rear sprocket, and

an inner engaging part provided on an inner peripheral part of the annular main-body and including a first concavo-convex structure configured to engage with a concavo-convex structure of an bicycle hub assembly.

41. The bicycle rear sprocket according to claim 38 , wherein

the hub engaging member includes an outer engaging part provided on an outer peripheral part of the annular main-body and including a second concavo-convex structure configured to engage with the sprocket supporting member.

42. A rotatable annular bicycle component comprising:

a sprocket member comprising:

sprocket teeth configured to engage with a bicycle chain; and

a plurality of coupling portions arranged in a circumferential direction of the rotatable annular bicycle component, the coupling portions being at least partially arranged in the circumferential direction at an irregular pitch; and

a sprocket supporting member including sprocket attachment parts to which the coupling portions are respectively attached.

43. The rotatable annular bicycle component according to claim 42 , wherein

the sprocket attachment parts are at least partially arranged in the circumferential direction at an irregular pitch.

44. The rotatable annular bicycle component according to claim 42 , further comprising:

a hub engaging member configured to be attached to the sprocket supporting member and configured to engage with a bicycle hub assembly, wherein

the sprocket member comprises a first material,

the sprocket supporting member comprises a second material different from the first material, and

the hub engaging member comprises a third material different from the second material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2014
From: TOKUYAMA, KOJI; OKUBO, KAZUNORI
To: SHIMANO INC.
Reel/Frame 032038/0611 →
Continuity (1)
Related Publication 20150210353A1 · Jul 30, 2015