IP Library › Granted Patent US 9,448,521
Granted Patent B2
US 9,448,521 · App. 14/881,416 · Granted Sep 20, 2016

Image forming apparatus and control method

Inventor: Kozo Shimazu (Osaka, JP)
Assignee: KYOCERA Document Solutions Inc.
G03G15/556G03G15/0879G03G2215/00945G03G2215/0132
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Quick Facts
Patent No.
US 9,448,521
App. No.
14/881,416
Granted
Sep 20, 2016
Kind
B2
Abstract

An image forming apparatus in which a sheet conveyance speed is changeable includes a development section, a replenishment section, and a control section. The development section performs development with a developer. The replenishment section replenishes the development section with the developer. The control section controls the replenishment section to control an amount of the developer for replenishment of the development section in response to a change of the sheet conveyance speed.

Claims (84)

1. An image forming apparatus in which a sheet conveyance speed is changeable, comprising:

a development section configured to perform development with a developer;

a replenishment section having a conveyance member and configured to replenish the development section with the developer contained in a container using the conveyance member; and

a control section configured to control the replenishment section to control an amount of the developer that is replenished into the development section in response to a change of the sheet conveyance speed, wherein

the development section includes a sensor configured to detect an amount of the developer contained in the development section,

the control section has a first replenishment threshold and a second replenishment threshold,

in a predetermined period of time immediately after a reduction of the sheet conveyance speed, the control section causes the replenishment section to replenish the development section with the developer when the amount of the developer detected by the sensor is equal to or smaller than the first replenishment threshold,

in a subsequent period after a lapse of the predetermined period of time, the control section causes the replenishment section to replenish the development section with the developer when the amount of the developer detected by the sensor is equal to or smaller than the second replenishment threshold,

the first replenishment threshold that is used in the predetermined period of time is set to a smaller value than the second replenishment threshold that is used in the subsequent period, so that the first replenishment threshold is harder to satisfy for determining that replenishment with the developer is to be performed than the second replenishment threshold, and

a magnitude of the sheet conveyance speed in the predetermined period of time and a magnitude of the sheet conveyance speed in the subsequent period are the same.

2. The image forming apparatus according to claim 1 , wherein

the control section controls the replenishment section such that the control of the amount of the developer that is replenished in the predetermined period of time is different from the control of the amount of the developer that is replenished in the subsequent period.

3. The image forming apparatus according to claim 1 , wherein

the control section controls the replenishment section such that the amount of the developer that is replenished when a condition for initiation of the replenishment with the developer is satisfied in the predetermined period of time is smaller than the amount of the developer that is replenished when a condition for initiation of the replenishment with the developer is satisfied in the subsequent period.

4. The image forming apparatus according to claim 1 , wherein

the control section controls the replenishment section to prohibit the replenishment with the developer during a time when a condition for prohibition of the replenishment with the developer predetermined for the predetermined period of time is satisfied in the predetermined period of time.

5. The image forming apparatus according to claim 4 , wherein

the control section controls the replenishment section to prohibit the replenishment with the developer during a time when the amount of the developer detected by the sensor is greater than a threshold predetermined for the predetermined period of time or to prohibit the replenishment with the developer during the predetermined period of time.

6. The image forming apparatus according to claim 1 , further comprising

the container for containing the developer for replenishing the development section, wherein

the control section has a first replacement threshold, a second replacement threshold, and a third replacement threshold,

in the predetermined period of time, the control section determines that the container is to be replaced based on the first replacement threshold,

in the subsequent period, the control section determines that the container is to be replaced based on the second replacement threshold,

before the change of the sheet conveyance speed, the control section determines that the container is to be replaced based on the third replacement threshold, and

when the sheet conveyance speed is changed after the control section determines that the container is to be replaced based on the third replacement threshold, the control section maintains the determination to replace the container during the predetermined period of time.

7. The image forming apparatus according to claim 1 , wherein

the control section varies the length of the predetermined period of time according to a difference between a magnitude of the sheet conveyance speed before the change and a magnitude of the sheet conveyance speed after the change.

8. The image forming apparatus according to claim 1 , wherein

the development section includes

a housing for containing the developer and

a replenishment inlet for the developer,

the housing is divided into a first stirring chamber and a second stirring chamber, and

the replenishment inlet is located in an upper region of the first stirring chamber and upstream of a longitudinal center of the first stirring chamber in a developer circulation direction in the first stirring chamber.

9. The image forming apparatus according to claim 8 , wherein

the development section further includes:

a first stirring member disposed in the first stirring chamber and configured to stir and convey the developer; and

a second stirring member disposed in the second stirring chamber and configured to stir and convey the developer,

the sensor includes a light emitting member and a light receiving member that are opposite to one another,

the light emitting member is disposed on one of two walls forming the first stirring chamber and the light receiving member is disposed on the other of the two walls, and

the two walls are opposite to one another and intersect with an axis of the first stirring member.

10. The image forming apparatus according to claim 8 , wherein

the development section further includes:

a first stirring member disposed in the first stirring chamber and configured to stir and convey the developer; and

a second stirring member disposed in the second stirring chamber and configured to stir and convey the developer,

the sensor includes a light emitting member and a light receiving member that are opposite to one another,

the light emitting member and the light receiving member are each disposed on a different one of two walls forming the first stirring chamber,

the two walls are opposite to one another and intersect with an axis of the first stirring member,

one of the two walls is located downstream of one longitudinal end of the first stirring member in the developer circulation direction in the first stirring chamber,

the other of the two walls is located upstream of the other longitudinal end of the first stirring member in the developer circulation direction in the first stirring chamber.

11. The image forming apparatus according to claim 1 , further comprising

the container for containing the developer for replenishing the development section, wherein

the control section has a first replacement threshold, a second replacement threshold, and a third replacement threshold,

in a period of time before the reduction of the sheet conveyance speed, the control section determines that the container is to be replaced when the amount of the developer detected by the sensor is equal to or smaller than the third replacement threshold,

in the predetermined period of time, the control section determines that the container is to be replaced when the amount of the developer detected by the sensor is equal to or smaller than the first replacement threshold,

in the subsequent period, the control section determines that the container is to be replaced when the amount of the developer detected by the sensor is equal to or smaller than the second replacement threshold,

when the sheet conveyance speed is reduced after the control section determines that the container is to be replaced in the period of time before the reduction of the conveyance speed, the control section maintains the determination to replace the container during the predetermined period of time even if the amount of the developer detected by the sensor is greater than the first replacement threshold,

the first replacement threshold is set to a smaller value than the second replacement threshold, so that the first replacement threshold is harder to satisfy for determining that the container is to be replaced than the second replacement threshold,

the second replacement threshold is set to a smaller value than the third replacement threshold, so that the second replacement threshold is harder to satisfy for determining that the container is to be replaced than the third replacement threshold,

the first replacement threshold is smaller than the first replenishment threshold, and

the second replacement threshold is smaller than the second replenishment threshold.

12. The image forming apparatus according to claim 11 , wherein

the control section further has a third replenishment threshold,

in the period of time before the reduction of the sheet conveyance speed, the control section causes the replenishment section to replenish the development section with the developer when the amount of the developer detected by the sensor is equal to or smaller than the third replenishment threshold, and

the third replacement threshold is smaller than the third replenishment threshold.

13. The image forming apparatus according to claim 11 , wherein

in the predetermined period of time, the control section:

determines whether or not the amount of the developer detected by the sensor is equal to or smaller than the first replacement threshold when the container is not determined to be replaced in the period of time before the reduction of the sheet conveyance speed;

does not determine whether or not the container needs to be replaced when the container is determined to be replaced in the period of time before the reduction of the sheet conveyance speed;

determines whether or not the amount of the developer detected by the sensor is equal to or smaller than the first replenishment threshold when the container is not determined to be replaced in the predetermined period of time; and

does not determine whether or not the replenishment with the developer needs to be performed when the container is determined to be replaced in the predetermined period of time.

14. The image forming apparatus according to claim 1 , wherein

the control section increases the length of the predetermined period of time for a larger difference between the sheet conveyance speed before the reduction thereof and the sheet conveyance speed after the reduction, and reduces the length of the predetermined period of time for a smaller difference between the sheet conveyance speed before the reduction thereof and the sheet conveyance speed after the reduction.

15. A control method comprising:

performing, by a development section, development with a developer;

replenishing, by a replenishment section, the development section with the developer contained in a container using a conveyance member;

changing, by a control section, a sheet conveyance speed;

controlling, by the control section, an amount of the developer that is replenished into the development section in response to a change of the sheet conveyance speed; and

detecting, by a sensor, an amount of the developer contained in the development section, wherein

the control section has a first replenishment threshold and a second replenishment threshold,

the controlling the amount of the developer that is replenished into the development section includes:

causing, in a predetermined period of time immediately after a reduction of the sheet conveyance speed, the replenishment section to replenish the development section with the developer when the amount of the developer detected by the sensor is equal to or smaller than the first replenishment threshold; and

causing, in a subsequent period after a lapse of the predetermined period of time, the replenishment section to replenish the development section with the developer when the amount of the developer detected by the sensor is equal to or smaller than the second replenishment threshold,

the first replenishment threshold that is used in the predetermined period of time is set to a smaller value than the second replenishment threshold that is used in the subsequent period, so that the first replenishment threshold is harder to satisfy for determining that replenishment with the developer is to be performed than the second replenishment threshold, and

a magnitude of the sheet conveyance speed in the predetermined period of time and a magnitude of the sheet conveyance speed in the subsequent period are the same.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2015
From: SHIMAZU, KOZO
To: KYOCERA DOCUMENT SOLUTIONS INC.
Reel/Frame 036780/0991 →
Priority Claims (1)
JP 2014-216521 · Oct 23, 2014 · national
Continuity (1)
Related Publication 20160124366A1 · May 5, 2016