IP Library › Granted Patent US 9,472,779
Granted Patent B2
US 9,472,779 · App. 14/300,765 · Granted Oct 18, 2016

Flexible display having a crack suppressing layer

Inventor: Kwang-Nyun Kim (Yongin, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H01L51/5253H01L27/3244H01L51/0097H01L51/524H01L51/56H01L2251/5338H01L2251/566
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Quick Facts
Patent No.
US 9,472,779
App. No.
14/300,765
Granted
Oct 18, 2016
Kind
B2
Abstract

A flexible display may suppress a generation of cracks in an inorganic layer and suppress the spread of cracks. A flexible display includes a flexible substrate and an inorganic layer formed on the flexible substrate. A display unit is formed on the inorganic layer. The display unit includes a plurality of pixels. Each pixel includes an organic light emitting diode. A thin film encapsulation layer covers the display unit. A crack suppressing layer is formed along the edge of the flexible substrate. The crack suppressing layer is disposed on the inorganic layer at an exterior side of the thin film encapsulation layer.

Claims (31)

1. A flexible display, comprising:

a flexible substrate;

an inorganic layer disposed on the flexible substrate, wherein the inorganic layer comprises a barrier layer, a buffer layer, a gate insulating layer, and an interlayer insulating layer;

a display unit disposed on the inorganic layer, wherein the display unit includes a plurality of pixels, each pixel thereof including an organic light emitting diode;

a thin film encapsulation layer covering the display unit; and

a crack suppressing layer formed along an edge of the flexible substrate, wherein the crack suppressing layer is disposed directly on the interlayer insulating layer of the inorganic layer at an exterior side of the thin film encapsulation layer, wherein the crack suppressing layer is configured to contact the edge of the flexible substrate, and the crack suppressing layer is disposed at an uppermost edge of the flexible substrate.

2. The flexible display of claim 1 , wherein the barrier layer, the buffer layer, the gate insulating layer, and the interlayer insulating layer cover an entire top surface of the flexible substrate.

3. The flexible display of claim 1 , wherein the barrier layer and the buffer layer cover an entire top surface of the flexible substrate, and the gate insulating layer and the interlayer insulating layer are disposed at an interior side of the crack suppressing layer, and the gate insulating layer and the interlayer insulating layer are disposed at a constant distance from the edge of the flexible substrate.

4. The flexible display of claim 1 , wherein the barrier layer and the buffer layer cover an entire top surface of the flexible substrate, and the gate insulating layer and the interlayer insulating layer are disposed at an inner side of the crack suppressing layer at a constant distance from the edge of the flexible substrate.

5. The flexible display of claim 1 , wherein the barrier layer, the buffer layer, the gate insulating layer, and the interlayer insulating layer are formed at an inner side of the crack suppressing layer between the edge of the flexible substrate and the crack suppressing layer.

6. The flexible display of claim 1 , wherein the crack suppressing layer comprises an organic material.

7. The flexible display of claim 6 , wherein the display unit comprises a planarization layer and a pixel defining layer, and the crack suppressing layer comprises a same material as the planarization layer or the pixel defining layer.

8. The flexible display of claim 7 , wherein the crack suppressing layer comprises a first layer including a same material as the planarization layer and a second layer including a same material as the pixel defining layer.

9. The flexible display of claim 6 , wherein the crack suppressing layer comprises at least one of a UV curable resin and a thermosetting resin.

10. A display device, comprising:

a flexible substrate;

an inorganic layer disposed on a portion of the flexible substrate, wherein the inorganic layer comprises a barrier layer, a buffer layer, a gate insulating layer, and an interlayer insulating layer, and wherein a portion of the flexible substrate is not covered by the inorganic layer;

a thin film encapsulation layer disposed over a display unit, wherein the display unit is disposed on the inorganic layer; and

a crack suppressing layer formed over the portion of the flexible substrate not covered by the inorganic layer, wherein the crack suppressing layer is disposed directly on the inorganic layer and the crack suppressing layer covers a side portion of the inorganic layer comprising the barrier layer, the buffer layer, the gate insulating layer and the interlayer insulating layer, and a top portion of the inorganic layer, wherein the crack suppressing layer is configured to prevent cracks from forming in the inorganic layer during a cutting process, wherein the crack suppressing layer is configured to contact the edge of the flexible substrate, and the crack suppressing layer is disposed at an uppermost edge of the flexible substrate.

11. The display of claim 10 , further comprising an upper protection film disposed on the thin film encapsulation layer.

12. The display of claim 10 , wherein the crack suppressing layer comprises a first layer and a second layer.

13. The display of claim 10 , wherein the crack suppressing layer comprises a UV curable resin or a thermosetting resin.

14. The display of claim 10 , wherein the crack suppressing layer comprises a sealant.

15. A flexible display, comprising:

a flexible substrate;

an inorganic layer disposed on the flexible substrate, wherein the inorganic layer comprises a barrier layer, a buffer layer, a gate insulating layer, and an interlayer insulating layer;

a display unit disposed on the inorganic layer, wherein the display unit includes a plurality of pixels, each pixel thereof including an organic light emitting diode;

a thin film encapsulation layer covering the display unit; and

a crack suppressing layer formed along an edge of the flexible substrate, wherein the crack suppressing layer is disposed directly on the interlayer insulating layer of the inorganic layer at an exterior side of the thin film encapsulation layer, and wherein the crack suppressing layer is formed at an inner side of the flexible substrate, and the crack suppressing layer covers a portion of the inorganic layer.

16. The flexible display of claim 15 , wherein the barrier layer and the buffer layer cover an entire top surface of the flexible substrate, and the gate insulating layer and the interlayer insulating layer are disposed at an inner side of the crack suppressing layer at a constant distance from the edge of the flexible substrate.

17. The flexible display of claim 15 , wherein the barrier layer, the buffer layer, the gate insulating layer, and the interlayer insulating layer are formed at an inner side of the crack suppressing layer between the edge of the flexible substrate and the crack suppressing layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2014
From: KIM, KWANG-NYUN
To: SAMSUNG DISPLAY CO., LTD
Reel/Frame 033067/0693 →
Priority Claims (1)
KR 10-2013-0096161 · Aug 13, 2013 · national
Continuity (1)
Related Publication 20150048329A1 · Feb 19, 2015